For Sale - PCM - 4091 - PET Bottle Washing And Granulating Line

Specification

Reference Numbers

PCM - 4091

Product

PET Bottle Washing And Granulating Line

Product Details

Raw material
- Post-consumer PET bottles
- Final product & Output capacity
- PET bottle flakes / 500 kg/hr
- Machine color
- Standard color: Blue and Yellow

Description of final product
- 1. Moisture: Max. 1-2%
- 2. Bulk density: 0.3G/CM3
- 3. Total impurity: 320 PPM
- A-Metal content: 20 PPM
- B-PE/PP content: 200 PPM
- 4. Particle size: 14-16 mm

(Can be designed as per special requirement)

Work condition (provide by customer)
Warehouse/Workshop
- Construction of foundations, construction works, earthworks and wall works
- Supply of cranes, fork-lifts or other lifting equipment
- Mounting materials and tools
- Dimension (M x M x M): 42 (L) × 10 (W) × 7 (H)
- About 500 square meters with height 7 meters

Power supply
- Supply voltage: 3 x 380 V + N + PE
- Voltage tolerance: +5%/-5%;
- Control voltage: 24VDC+220VAC
- Frequency: 50HZ+-2%

Wire/cables/water hose:
- Wires/cables:
- From power supply to control cabinet of this production line and all electrical cables from control cabinet to each machine;
Water hose:
- supply water to machines and pools;

Energy consumption
Installation power
- 154 KW (Actual power consumption percentage: 80%)

Water supply
- Consumption: 4 ton/hr (Proposed water-treatment project)
- Pressure: 0.4Mpa

Heat supply
- Temperature: 170 C
- Flow: 200 kg / hr
- Pressure: 0.7 MPA

Ancillary staff
- 6 Persons


1) Belt conveyor
- Waste bottle feeding Width of belt: 475 mm
- Basic material of belt: PVC
- Motor power: 1.5 KW

2) Trommel
- Removing rock, stone, dust, loosen caps and small metals, especially, the iron will be removed by high Strong Magnet.
- Screen sieve size: 50 mm
- Basis material: Galvanized carbon steel
- Frame: Carbon steel Diameter of barrel: 1000 mm, Length: 4000 mm
- Motor power: 3 KW Frequency inverter: Schneider
- Double chain roller, supporting roller is made of special nylon with graphite; twice size; With safe cover

3) Bottle label separator
- Removing labels from bottles
- Motor power: 7.5 KW
- Fan power: 3 KW
- Dimension: 4500 x 2500 x 3500 mm
- Principle: remove the labels by friction between screen and arms
- Remove 90-98% labels and 60% caps, decrease the pressure of downstream

4) Manual sorting belt
- Waste bottles conveying
- Width of belt: 475 mm
- Basic material of belt: PVC
- Motor power: 1.5 KW
- Metal detector can be provided as an option for removing metal from PET bottle

5) Crusher
- Bottle crushing
- Motor power: 37 KW
- Diameter of hole of screen sieve: 22 mm
- Screen sieve replacement: manual
- Cover opening: electric
- We can design the diameter of hole according to customer's requirement
- Qty. of rotary blades: 6 pc
- Qty. of stationary blades: 4 pc
- Basic material of blades: High-quality alloy Steel (SKD-11)
- Rotation speed of blade: 600 RPM

6) Screw loader
- PET flakes conveying
- Motor power: 2.2 KW
- Diameter of screw: 250 mm
- Part contact with raw materials: stainless steel

7) Floating washer
- Cleaning flakes and separating most dirt, labels and caps
- Motor power of screw loader: 4 KW
- Motor power of thumbwheel: 0.55 KW
- Quantity of thumbwheel: 3 Sets
- Tank dimension: 6719 mm (L) x 1106 mm (W) x 3044 mm (H)
- Diameter of screw: 219 mm
- Part contact with raw materials: stainless steel

8) Hot washer
- This device is connected with steam boiler.
- Steam is supplied into washing tank to heat water and flakes.
- Hot water makes dirt, label and glue water loosen from bottles.
- Meanwhile you need to add caustic soda and other cleaning chemicals into tank to clean bottle body.
- Motor power: 4 KW
- Dimension of hot chamber (Diameter × Height): 1.4 M × 2 M
- Volume of hot chamber?3.08 m3
- Part contact with raw materials: stainless steel

9) High-speed friction washer
- Get rid of glue water, dirty waste and oil
- Motor power: 15 KW
- Motor power of water pump: 1.5 KW
- Rotary speed of screw: 1200 Rpm
- Part contact with raw materials: stainless steel

10) Spray washer
- Spray washing (final washing)
- Motor power: 3 KW
- Diameter of screw: 196 mm
- Part contact with raw materials: stainless steel

11) Horizontal centrifugal dryer
- Dewatering
- Motor power: 11 KW
- Screw loader: 0.37 KW
- Rotary diameter: 406 mm
- Effect de-water length: 1 m
- Rotary speed of screw: 2600 rpm
- Part contact with raw materials: stainless steel

12) Pipeline dryer (optional)
- Hot air drying
- Heating power: 36 KW
- Power of blowing motor: 5.5 KW
- Power of suction motor: 4 KW

13) Label separator
- Removing little amount of label and dust in PET flakes
- Motor power of loading blower: 4 KW
- Part contact with raw materials: stainless steel

14) Packaging system
- Storage silo for PET flakes
- Motor power of loading blower: 4 KW
- Basic material of storage silo: stainless steel
- Dimension of silo: 3.5 M (H) × 1.2 M (Diameter)
- Part contact with raw materials: stainless steel

15) Electric cabinet
- Electric control system for washing line
- Touch screen: SIEMENS
- PLC control module: SIEMENS
- Electric control component: (Schneider), e.g. Circuit-breaker, AC contact, press button, pilot lamp
- This electric cabinet is used to control all machines in PET bottle washing line.

16) Steam boiler
- Supply steam air to hot washer
- Rated evaporation: 200 KG/H
- Rated working pressure: 0.7 Mpa
- Saturated steam temperature: 170 c
- Fuel consumption:
- Light diesel oil: 13 (Kg/hr)
- Natural gas:14 NM3 / hr
- Liquefied gas: 6 NM3 / hr
- Coal gas: 34 NM3 / hr
- Water supply caliber: 20 DN
- Main valve caliber: 32 DN
- Safety value caliber: 40 DN
- Sewage valve caliber: 25 DN

(For images, please see next pages)