For Sale - UM - 18414 - 1250 MM Alfa Three Layer Blown Film Plant, Unused

Specification

Reference Numbers

UM - 18414

Product

1250 MM Alfa Three Layer Blown Film Plant, Unused

Year Of Manufacture

2020

Location

India

Product Details

Unused plant with complete manufacturer warranty
Film:- Three Layer Flattened Tubular
Film layflat:- 600 - 1250 mm
Film Thickness Range:- 20 micron to 125 micron
Working width:- 1250 MM
Screw:- 45-55-55

Model:- 1250 / 45-55-45 comprises of the following
1) Barrier Screw, 45mm Dia. Extruder – 20 H.P. AC Drive:- two
2) Barrier Screw, 55mm Dia. Extruder – 30 H.P. AC Drive:- One
3) Die Head Size 300 mm (standard ) (if required):- One
4) Die lip for any one size from Dia.125 to Dia.300
(Die Ø300 lip gap 2.2) We Given if any other riq:- One
5) Horizontal haul off rotation With takeoff unit :- One
6) Air Cooling Ring with 7.5 TR Blower unit 7.5 H.P (Hi-tech make With
Cone air ring):- One
7) Sturdier Tower structure with provision to mount corona treater
(optional) Web aligner.:- One
8) Horizontal haul off rotation 350°:- One
9) Two Station Back to back Surface Winder(semi auto):- One
10) Main Electrical control cabinets:- One
11) Winder Electrical control cabinets:- One
12) Gearbox : power master machinery:- Three
13) Motor & Drive ABB make And Geared Motor rotomotive
14) All Heaters (Ceramic / Mica)

Extruder – 1 & 3

Screw dia. X L/D:- 45 x 30 (with barier)mm
Type:- single screw extruder mounted on frame :- mm
Drive:- A.C. motor , 20 H.P.
Control:- through variable frequency AC drive
Speed reducer:- helical gear box with inbuilt thrust bearing
Screw removal:- from front side
Feed section:- with grooved sleeve in barrel.
Power transmission:- direct drive with flexible coupling (KTR make).
Lubrication:- sump
Materials and heat treatment:-nitra alloy steel,gas nitride screw and Barrel
Heating load:- 10.0 approx. K.W
Barrel cooling:- 3 cooling  blowers, each for three zones are of 0.18 kw
Hopper:- MS fabricated, powder coated, with sight glass, shut off valve and drain chute. capacity 40 KG, with magnetic grill
Screen changer:- through candle filter
Heating load:- 4.55 approx. K.W.

Extruder :- 2

Screw dia. X L/D:- 55x30:1 mm
Type:- single screw extruder mounted on frame mm
Drive:- A.C motor , 30 H.P.
Control:- through variable frequency ac drive
Speed reducer:- helical gear box with inbuilt thrust bearing
Screw removal:- from front side
Feed section:- with grooved sleeve in barrel.
Power transmission:- direct drive with flexible coupling (ktr make).
Lubrication:- sump
Materials and heat treatment:-nitra alloy steel,gas nitride screw and Barrel
Heating load:- 13 approx. KW
Barrel cooling:-3 cooling  blowers, each for three zones are of 0.37kw
Hopper:- MS fabricated, powder coated, with sight glass, shut off valve and drain chute. capacity 40 kg., with magnetic grill

Screen changer:- through candle filter
Heating load:- 5.55 approx. KW

Die insert:- (ø200 2.2 mm lip gap)
Die head size:- 300 mm
Design:- spiral type
Working direction :- upward
Material and surface treatment:- high strength alloy steel with nickle/hard chrome plating on full melt path
Die gap adjustment:- by moving die ring with the adjusting bolts
Heating load:- 19.4 approx. kw
No of heating zones:- 6 nos


Cooling system:- Hi-tech make
Air cooling ring:- air ring with air temperature and air pressure indicator
Design:- Eight nos. of entry
Material of construction :- cast aluminum body with cooling lips
AIrflow adjustment:- by displacement of screwed rings

Cooling blower

Drive type/load:- 7.5 ac , induction motor H.P

Calibrating cage
Type:- scissor type gear motor operated.
Contact surface:- aluminum rollers
Diameter range:- 600-825 MM

Osciallating platform

Design:- horizontal haul off rotation
Degree of nip oscillation:- 350°, sensed by proxy.
Drive:- 1 variable speed ac geared motor H.P
Time for one oscillation:- 4 – 12 min.


Take off unit : -
Collapsing board
Type:- manual setting
Material:- specialized aluminum roller
Application:- flattening tubular film

Roller width:- 1350 MM
Roller dia:- 160 / 165 mm
Roll material:-one rubber roller & one steel roller .special Aluminum roller .
Nip actuation:- air cylinder
Application:- haul-off of flattened film.
Control:- frequency controlled ac drive.
Drive load:- 1, three phase,A.C.motor H.P.
Power transmission:- by direct coupled geared motor with a.c freq. drive

Web aligner E+L make :
Load cell:- 20 / 20 kg
Power load:- 10 volt d.c


Load cell e+l make :
Load cell 20 / 20 kg
Power load 10 volt d.c

Surface winder
Additional nip
Roller width:- 1350 mm
Nip drive load:- 1.0 AC motor
Control:- AC variable frequency drive
Ideal roller:- 88 mm
Type:- surface winder
No of stations:- back to back
Roller width:- 1350 mm
Application:- winding of flattened film.
Drum roller dia.:- 245 mm
Roller material:- specialized hardening treatment .
Winder drive:- AC motors with gearbox
Power transmission:- direct drive through geared motor
Drive load:- 1.0 AC motor HP
Control:- A.C. variable frequency drive
Expander roller:- banana roller.
Core tube detail:- 75 x 105 x 1350 mm
Max. wound dia/WT.:- 600mm/250 kg (whichever occur first)

Standard features:- bubble layer cutting for side slitting of tube
Trim suction assembly with blower 2hp.

Semi auto winder:- pneumatic unloading mechanism
Digital type meter counter

Brief description for the above plant :-
1.Three layer blown film pant with screw of 45 – 55 – 45
2.The maximum width for the plant would be 600 – 1250 mm.
3.Maximum output capacity for the plant would be 130 – 150 kg per hour.
4.Total connecting load would be 93 kw.
5.The dimension of the machine would be 7.5 height x 4 width x 8 length (meter).

FOC supply with machine

(1)Wire mesh for candle filter 10.
(2)One set of general tool kit.
(3)3-nos thrmocouple.


Nos product description (pannal)
All drives:- ABB make
Geared motor:- rotomotive make
Temperature controller:- omron make
All mcb:- siemens make
SSR:- celduc make
Ampare meter:- beemet make
Power reader:- schneider make
All wiring :- RR cable
In pannal and heater wiring:- RR cable (taflon coated)

Nos product description (plant)
Main motor:- ABB make
Main gearbox:- powermaster machinery
Cooling riang with air temperature and air pressure indicator:Hi-tech make
Direct drive with flexible coupling:- KTR make
Web aligner:- E + L make
Load cell:- E + L make
Geared motor:- Rotomotive