UM - 10039
4.2 meter Cellier BOPP 3 Layer Line
Year Of Manufacture
South East Asia
- Running speed at 89 - 92 m / min.
- Range 12 micron - 40 micron, width 4200 mm. not cutting (slitter 4000 mm).
- The plant at 20 micron basis is 10.8 Tons day.
- Output Capacity of plain 20 micron actual is 9 Tons / day.
Utility are included in the scope also mention the capacity required for
- UNI-AIR Band, model = SACU-CHB-060, power 30 HP = 1 SET
- UNI-AIR Band, model = SACU-CHB-050-CC, power 25 HP = 1 SET
- Cellier Band, 6 bar, 380 VAC, GME 30 KW, 125 Liter = 5 SET.
- Cellier Band, 6 bar, 380 VAC, GME 20 KW, 65 Liter = 2 SET.
AIR Compressor is not.
- Extruder+ Pull roll = CALPEDA Band pump, 7.5 KW, 380 VAC.
- Cooling tower = 4 KW 380VAC.
- Softener = CALPEDA Band pump, N20/125.
- Exchanger water bath = CALPEDA Band pump, N32/200.
- Cooling roll = CALPEDA Band pump, N50/250 4 KW, 380 VAC.
- Chiller Pump= CALPEDA Band pump, N65/250 6.5HP, 380 VAC.
- Chiller Pump= CALPEDA Band pump, N40/160 4 KW, 380VAC.
- Chill roll= CALPEDA Band pump, N50/125.
- Extruder heating is electrical
Chill roll and DIE and Gauging system.
- DIE Type, make & model. No. of Bolts, Auto or manual.
- DIE Type = PERF. METAL 3", Wide x 50"LG
ALUM. CHANNELS 7/8"x2.1/4"x50"LG
ALUM. ANGLE (saw cut)1"x3"x3.1/4"LG
- No. of Bolts = 19 SET,1 Phase, 240Vac, 200W/SET
It is a manual.
Thickness gauge system, make & mode
- Web gauge is YOKOKAWA band (manual), model WG8PC2 in installed 1994.
- Air knife system.
- MDO pump flow rate, is Preheating, Stretching, cooling, and annealing. Mode heating .
MDO pump flow rate = 600L/Hr (hot oil.).
Temperature = 130 c , at Stretching = 4150 mm.
Gear Box detail of
- Extruder = model 60IN60TP IH, SER No.L4370 S.O. No.03995
With S.F. 1.50, RPM 100, GEAR RATIO 17.21 MANF.
- Melt pump = is NOT.
-Chill roll = No. 405 9020 002. 1, CDA 120 T2 860 NM, N1 591 min N2 11.33 min.
- TDO = No. 403 811 005-2-1 CFA 225 T2 3490 Nm. N1 1720min N2 52.55 min.
- Pull roll = No. 403 812 083 1, CDA 120 T2 314 Nm., N1 1533 min N2 143.75 min.
- Corona down = No. 457 007-002-1, CDA 120 T2 353 Nm., N1 1696 min N2 123.3 min.
- Corona up = No. 403 801 049-3-1, CDA 80 T2 173 Nm., N1 1612 min N2 127.23 min.
COOLING ROLL = No. 3480346739, Type Z48A 112 MA 4, 380Vac, cost 0.82, 4 KW,
N1 1440 min N2 280 min, I:5.15
WINDER MAIN = Reduction CR 60.M0, No 790577/1
Reduction 60 tr /micron
WINDER Adpter = Reducteur CR.C1.02.B5 , No 790577/1
Reduction 3.2 tr/micron
No of Chain clip. Both sides approx. 2500.
Chain clip is 521 set (left section).
Chain clip is 521 set (right section).
Bearing in each clip. What is the condition of chain? When did the major overhauling done. No Bearing, Overhauled 3 years ago. Good condition
It is not use bearing to clip
The condition of chain is not replace
Overhaul at 4/11/2003 years later, such as clip
Returning of chain from out side of the TDO or inside the oven. Sliding see tech. 4.1.2
Chain is capable for thickness from
Chain clip is 12 to 40 micron with speed.
Min. and maximum stretching width of the chain.
Min 4100 mm at User
Max 4200 mm
Make of TDO chain.
Come from CELLIER, France.
- No. Pull roll 1 at out let of TDO
- Corona is SILICONE Material, at resistance 25 KV, maximum
Winder type and make
Come from CELLIER, France.
In winder auto turreting, auto lacing in next rolls facility available.
This is Manual system.
Trim conveying and recycle plant
Not cutting, but is trim conveying and recycle plant of separate.
- It is not Chemical treated system.
The Trim conveying system.
Come from CELLIER, France. I do not know model and capacity.
The Recycle system
Not require separate. Installed at the same time BOPP line and come from CELLIER, France.I do not know model and capacity.
Primary slitter system
The Slitter is Atlas model. Made in England
Capacity 200 m / mins.
Use cutting paper core 3 inch and 6 inch.
Min width cutting 350 mm.
Max width cutting 2000 mm.
Max cutting 9 Roll / Set.
Load total is 2009.58 KW of PLANT in Production Process
= load AC motor = 259.25 KW
= load DC motor = 513.18 KW
= load Heater = 1132.79 KW
= load chiller = 94.37 KW
Electrical panel and DC drive (modify in 2005)
DC drive and PLC make, model.
PLC line BOPP, Telemecanique Band, model PMXP67425, Power supply card TSXSUP702, analog input TSXAEM411 and TSXAEM811, analog output TSXASR200, digital output TSXDS1635, digital input TSXDET1612 and TSXDET3242.
. DC drive is Analogue DC motors details, make capacity (up date in year 2009)
EXTRUDER = YASKAWA Band, 300KW, 440V (ARM), 725-726 I (ARM), 150 V(F), 18-21 I(F), 1300-1500 RPM.
SATELITE1 = LEROY Band, 16.2KW, 440 V (ARM), 43 I (ARM), 340 V (F), 1.7 I (F), 2370 RPM.
SATELITE2 = LEROY Band, 16.2KW, 440 V (ARM), 43 I (ARM), 340 V (F), 1.7 I (F), 2370 RPM.
CHILL ROLL = SICME Band, 5.3KW, 400 V(ARM),17 I(ARM), 310 V(F), 3.44 I(F), 1,760 RPM.
MDO 1 = LEROY Band, 16.2KW, 440 V(ARM),43 I (ARM), 340 V(F), 1.7 I (F), 2370 RPM.
MDO2 = LEROY Band, 40.2KW, 440 V (ARM), 103 I (ARM), 170/340 V (F), 16/3 I (F), 1700 RPM.
TDO = LEROY Band, 95KW, 440 V (ARM), 241 I (ARM), 340 V (F), 4.5 I (F), 1795 RPM.
PULL ROLL = LEROY Band, 16.2KW, 440 V (ARM), 43 I (ARM), 340 V(F), 1.7 I(F), 2370 RPM.
WINDER A+B = LEROY Band, 6.5KW, 440 V (ARM), 21.5 I (ARM), 170/340 V (F), 3.88/1.94 I (F), 940 RPM.
Electrical panel MCC and PCC included in this scope.
Heating oil, temp, heat load of each equipment.
At width 4150 mm. thickness 20 micron.
Main Extruder= screw barrel 168 - 233 c. (5 ZONE)
= adaptor 227 c. (1 ZONE)
= filter 227c. (1 ZONE)
= melt pipe 227 c. (3 ZONE)
Satellite Extruder 1 = screw barrel 168 - 225 c. (4 ZONE)
= filter 223c. (2 ZONE)
= melt pipe 223 c. (3 ZONE)
= melt filter 235 c. (1 ZONE)
= melt drive 240 c. (1 ZONE)
Satellite Extruder 2 = screw barrel 168 - 223 c. (4 ZONE)
= filter 223 c ( 2 ZONE )
= melt pipe 223 c. (3 ZONE)
= melt filter 240 c. (1 ZONE)
= melt drive 230 c. (1 ZONE)
Tension MOD2/TDO = 35.3(Monitor) (1 ZONE)
DIE = 222 c. (5 ZONE)
= chill roll 19 c (1 ZONE)
= water bath 25 c. (1 ZONE)
MDO = 128 -133 c. (7 ZONE)
TDO = 186 - 159 c. (8 ZONE)