For Sale - UM - 12359 - Galileo Metallizer

Specification

Reference Number

UM - 12359

Product

Galileo Metallizer

Year Of Manufacture

2002

Present Condition

Running condition, Upgraded in 2014

Location

India

Product Details

- Model: Mega 2–2410/A
- Machine: Metallizer machine with output 20 tons per day (calculated for 12 mic Polyester Film in maximum width). Through it we are getting very good quality material. The machine is in best condition by mechanically &
electronically both. We are achieving the best vacuum level.
- Manufacturing Year: 2002 but upgraded in 2014
- Min./Max. Metallization width (mm): 1200 mm / 2400 mm
- Min. Working speed: 90 m/min
- Max Mechanical Speed: 840 m/min
- Max diameter reel unwinder/rewinder: 1000 mm
- Core ID: 6 inch
- Material deposited: Aluminium (recommended 99.8% purity)
- Diam. Of Aluminium wire: 1.6 mm
- Number / Size of evaporation boats: 27 / 120 x 35 x 10 mm
- Max. Quantity of Evaporated Aluminium per boat: 10 g/min
- Unwinding Tension range / Tension on Capstan unit : 3.5 to 65 Kg / 90 Kg
- Diameter of process roller : 500 mm
- Additional Cooling System Corema Chilling unit for main process drum (-20 C)
- PLC, Drives & Control : Siemens S7 With Simoreg Drives for the machine and process
control, via supervision PC.
The evaporation boats are controlled by a separate cabinet with Eurotherm drives. Machine was installed with Eurotherm Thyristor Unit. We completely replaced those with latest
Eurotherm E-power converters along with new HMI in year 2014. These are latest technology
by Eurotherm.
- Max. Absorbed power (approx..) 340 KW
- Machine Assembly: The machine body is composed of 2 Carriages for faster loading and
unloading operations. The First one houses the rewinding system, while the second one
houses the evaporation system, which is fully extractable from the machine body to facilitate
the cleaning procedure.
- Number of chambers: 3 independent vacuum chambers with independent pumping systems
to increase the efficiency of the vacuum.
- Optical control RF: Controls during metallization process the thickness of aluminium coating through photometric non--contact sensors. The system also controls automatically (via step motor) the deposit of aluminium and the feeding of the wire.
- Rewinding Unit: Digitally control to ensure an accurate rewinding tension control, via the
following five DC motors: Unwinding, Rewinding, process roller (main drive), 2 capstan rollers.
- Other units in the machine body: Two ceramic plated rollers, 2 bowed spreader rollers, oscillating arm on the rewinder with tension sensing control system.
- Handling of the rolls: The machine includes a hydraulically driven robotic handling system,
manufactured by ICAP Group, for the loading of the jumbo roll, and unloading of the finished
rolls. This same system also inserts and extracts the air expanding shafts during the loading and unloading procedure.
- 3 air Shafts are included in the supply.
- Material to metallize:-
Polyester Film: 8 mic to 65 mic
BOPP Film: 8 mic to 50 mic
CPP Film: 15 mic to 75 mic
Paper: 50 GSM to 175 GSM
If thickness is higher then machine speed needs to be reduced

- Metallization chamber
Type: Diffusion Pumps
Capacity: 50000 l/s
No. 3

Type: Roots Pumps
Capacity:5500 m3/h
No.1

Type: Cryogenic panel
Capacity: 200000 l/s
No. 1

Type: Polycold
Capacity: PFC 1100
No. : 1

Type:Pump with rotating piston
Capacity: 505 m3/h
No.: 2

- Rewinding Chamber
Type: Roots Pumps
Capacity: 13000 m3/h
No.: 2

Type: Roots Pumps
Capacity: 5500 m3/h
No.: 1

Type: Cryogenic panel
Capacity: 200000 l/s
No.: 1

Type: Polycold
Capacity: PFC 1100
No.: 1

Type: Pump with rotating piston
Capacity: 505 m3/h
No.: 2

- Guard Chamber
Type: Roots Pumps
Capacity:2400 m3/h
No.: 1

Type: Roots Pumps
Capacity: 1000 m3/h
No.: 1