For Sale - UM - 3243 - Cellier 3 Layer BOPP Plant

Specification

Reference Numbers

UM - 3243

Product

Cellier 3 Layer BOPP Plant

Year Of Manufacture

1991

Present Condition

The line is still in production and is in very good condition

Location

Italy

Product Details

Cellier BOPP Line, 4200 mm
- Width: 4,200 mm ( min 3,560 max 4,200 )
- Range: 15 µ to 45 µ 3 Layers (ABC)
- Suitable for BOPP films for Tape – Heat Sealable – Flowers – Slip films – Laminations – Priniting – General wrapping
- Output of 6,800 tons / year

Chill roll and Die and Gauging system
- Die type:
a. Performance Metal 3", Widex 50" LG
b. Aluminium Channels 7/8" x 2.1/4" x 50" LG
c. Aluminium angle (saw cut) 1"x 3" x 3.1/4" LG
- Extrusion Dies brand, Chippewa Falls, WI, U.S.A
- No. of bolts: 19 Set, 1 Phase, 240 Vac, 200 with set
- It is a manual operated

Thickness gauge system:
- Web gauge is Yokokawa brand, model WG8PC2 installed in 1994
- Air Knife system.

1. Main Extruder: Davis Standard
- Screw Diameter: 170 mm

2. Satellite Extruders: Screw Diameter 70 mm

MDO:
1. MDO pump flow rate, is Preheating, Stretching, cooling, and annealing. Mode heating
- MDO pump flow rate = 600L/Hr (hot oil)
- Temperature = 130 Degree C, at stretching = 4150 mm.
- Number of MD rolls: 14 rolls totally that divides to 4 heating zone X
- 2 rolls each, 2 stretching zone, 2 rolls each and 1 stabilize zone with 2 rolls

TDO:
1. No of Chain clip. Both sides approx. 1042.
- Chain clip is 521 set (left section).
- Chain clip is 521 set (right section).
- Bearing in each clips. No Bearing, Overhauled 3 years ago. Good condition.
- Latest overhauled at 4/11/2003 years such as clip
- TDO: Divide to 8 zones with 2.79 m long per each zone

2. Returning of chain from out side of the TDO or inside the oven. Sliding see tech. 4.1.2
- inside the oven.

3. Chain is capable for thickness from 12 to 40 micron.

4. Min. and maximum stretching width of the chain.
- Min. 4,000 mm
- Max. 4,200 mm

5. Make of TDO chain
- Cellier, France

6. Gear Box detail:
Extruder model 60IN60TPIH, SER No.L4370 S.O. No.03995 with S.F. 1.50, RPM 100, Gear ratio 17.21 manf. = 1 set
- No Melt pump
- Chill roll No. 405 9020.002.1, CDA 120 T2 860 Nm., N1 591 min N2 11.33 min. = 1 set
- TDO No. 403 811 005-2-1 CFA 225 T2 3490 Nm. N1 1720 min N2 52.55 min. = 1 set
- Pull roll No. 403 812 083 1, CDA 120 T2 314 Nm., N1 1533 min N2 143.75 min. = 1 set
- Corona down No. 457 007-002-1, CDA 120 T2 353 Nm., N1 1696 min N2 123.3 min. = 1 set
- Corona up No. 403 801 049-3-1, CDA 80 T2 173 Nm., N1 1612 min N2 127.23 min. = 1 set
- Cooling Roll No. 3480346739, Type Z48A 112 MA 4, 380Vac, cos 0.82, 4 KW, N1 1440 min N2 280 min, I:5.15 = 1 set
- Winder main reducer CR 60.M0, No 790577/1 Reduction 60 tr/mn. = 1 set
- Winder adapter reducer CR.C1.02.B5, No 790577/1 Reduction 3.2 tr/mn. = 1 set

7. Heating capacity and heaters type: Hot Oil type

8. Mode of heating: PID controller

Pull Roll:
- No. pull roll at out of TDO - It is a 1 pull rolls stand (roller at 2 set)
- DC motor 16.2 KW = 1 set

Corona treater- Sherman treater 25 KV (maximum)

Winder type:
- Cellier, France.
- Winder motor DC, 6 KW x 2 (core A, core B) = 1 set
- Winder PLC, LG Brand programmable logic controller model GLOFA GM3/4 Series.
- DC drive is digital

Trim conveying system:
- Cellier, France. Inline system

Capacity for Recycle plant:
- Inline recycle system
- AC Grinder + Cutter 8.5 KW = 1 set

Primary slitter system:
- ATLAS Primary slitter is Atlas. Made in England.
- Paper core 3 inch and 6 inch.
- Min width cutting 350 mm
- Max width cutting 2000 mm.
- Max cutting 9 Roll / Set.
- Rewinding roll diameter max = 1025 mm.

Electrical panel and DC drive.
DC drive and PLC make
- PLC line BOPP, Telemecanique Brand, model PMXP67425
- Power supply card TSXSUP702
- Analog input TSXAEM411 and TSXAEM811
- Analog output TSXASR200
- Digital output TSXDS1635
- Digital input TSXDET1612 and TSXDET3242.

DC motors details, make capacity (up date in year 2009)
- Main Extruder Yaskawa Brand, 300 KW, 440 V (ARM), 725-726 I (ARM), 150 V (F), 18-21 I (F), 1300 - 1500 RPM = 1 set
- Satellite Extruder1 Leroy Brand, 16.2 KW, 440 V (ARM), 43 I (ARM), 340 V (F), 1.7 I (F), 2370 RPM = 1 set
- Satellite Extruder2 Leroy Brand, 16.2 KW, 440 V (ARM), 43 I (ARM), 340 V (F), 1.7 I (F), 2370 RPM = 1 set
- Chill Roll SICME Brand, 5.3 KW, 400 V (ARM), 17 I (ARM), 310 V (F), 3.44 I (F),
1,760 RPM = 1 set
- MDO 1 Leroy Brand, 16.2 KW, 440 V (ARM), 43 I (ARM), 340 V(F), 1.7 I (F), 2370 RPM = 1 set
- MDO2 Leroy Brand, 40.2 KW, 440 V (ARM), 103 I (ARM), 170/340 V (F), 16/3 I (F), 1700 RPM = 1 set
- TDO Leroy Brand, 95 KW, 440 V (ARM), 241 I (ARM), 340 V (F), 4.5 I (F), 1795 RPM = 1 set
- Pull Roll Leroy Brand, 16.2 KW, 440 V (ARM), 43 I (ARM), 340 V (F), 1.7 I (F), 2370
RPM = 1 set
- Winder A+B Leroy Brand, 6.5 KW, 440 V (ARM), 21.5 I (ARM), 170/340 V (F), 3.88/1.94 I (F), 940 RPM = 1 set

Electrical panel MCC and PCC included in this scope

Heating oil, temperature, heat load of each equipment
At width 4150 mm, thickness 20 micron
1) Main Extruder
a. Screw barrel heater: 5 zone
b. Adaptor heater: 1 zone
c. Filter heater: 1 zone
d. Melt pipe heater: 3 zone
2) Satellite Extruder 1
- Screw barrel heater: 4 zone
a. Filter heater: 2 zone

- Melt pipe heater 3 zone
a. Filter heater 1 zone
b. Melt 1 zone

- Satellite Extruder 2
a. Screw barrel: 4 zone
b. Filter: 2 zone
c. Melt pipe: 3 zone
d. Melt filter: 1 zone
e. Melt: 1 zone

- Die: Heater 5 zone

- MDO: Hot oil 7 zone

- TDO: Electrical heater 8 zone

Range of Thickness and final width:
- It is the thickness range 12 micron - 40 micron, Final jumbo width at 4200 mm.
- The plant capacity at 20 micron basis is 10.8 tons / day.

Utilities included in the scope also mention the capacity required for
chiller, hot oil system, air compressor, cooling water, etc and building requirement for the
same.
1) Chiller:
- UNI-AIR Brand, model SACU-CHB-060, power 30 HP(2), 555,000 BTU, 46 Tons = 1 set
- UNI-AIR Brand, model SACU-CHB-050-CC, power 20 HP(2) 400,000 BTU, 33 Tons = 1 set (Spare)

2) Hot oil type Horizontal
- Cellier Brand, 6 bar, 380 VAC, GME 30KW, 125 L = 5 set
- Cellier Brand, 6 bar, 380 VAC, GME 20KW, 65 L = 2 set

3) Air Compressor Atlas Copco Brand, GA18 model, 18 KW
- Pressure operated 6-7 Bar, 96 cfm = 1 set

4) Air Tank capacity 500 liter = 1 set

5) Cooling water:
- Extruder + Pull roll Calpeda Brand pump, 7.5 KW, 380 VAC = 1 set
- Cooling tower pump 4 KW 380 VAC = 1 set
- Softener Calpeda Brand pump, N20/125, 495 W, 380 VAC = 1 set
- Exchanger water bath Calpeda Brand pump, N32/200. 495 W, 380 VAC = 1 set
- Cooling roll Calpeda Brand pump, N50/250, 5.4 HP, 380 VAC = 1 set
- Chiller Pump Calpeda Brand pump, N65/250, 6.5 HP, 380 VAC = 1 set
- Chiller Pump Calpeda Brand pump, N40/160 4 KW, 380 VAC = 1 set
- Chill roll Calpeda Brand pump, N50/125, 5.4 HP, 380 VAC = 1 set

Up grade after the year 1988, such as
1. Upgrade winder control unit in June 2000, LG Brand programmable logic controller model GLOFA GM3/4 Series. DC drive is digital.
2. Included pull roll (cooling roll) modified at year 2000, such as 4200 x 300 mm and AC motor 3.7 KW, inverter controller

Machine comes with a 2001 Erema recycling line.
A 2001 Erema 100TVE with an
- Output of approx: 450 kg/hr PE
- Location: UK

(For images, please see next pages)