For Sale - PCM - 3243 - Arburg 100 Tons Injection Moulding Machine

Model: Allrounder 470 S 1000 - 400
- Distance between tie bars: 470 mm
- Clamping force max.: 1000 KN
- Injection unit by Euromap 400

Basic options, applications, technology stages:
- Depending on the execution the hydraulic system operates with one or several energy saving variable regulating pump(s) and a servo valve for drive and pressure control. It is completely separated from the machine base and thus runs virtually without noise.
- Minimum oil volume, oil change interval every 20,000 hours due to fine filters

Basic equipment for thermoset processing consisting of:
? Liquid temperature controlled highly wear-resistant thermoset cylinder assembly including flat nozzle
? Interface for temperature control device
? Coining, venting and combinations
? Air-blow unit 1 with pressure reduction
? 6 regulated heating circuits for mould heating each with max. 3.6 KW (230 V / 16 A)

Location of heating circuits:
3 each on fixed and moving platens on HAN 24E socket (Hasco assignment). Several heating circuits can be actuated with one thermocouple.
Suitable for control circuits with a maximum temperature increase of 20 deg C/s instead of heating circuits for plasticizing cylinder
? 3 additional socket combinations Schuko/CEE (16 A) fused via main switch positioned on mounting panel on motor side of machine
? Injection pressure increased by 10 percent to max. 2500 bar
? Cooling water manifold with 4 free cooling water circuits manually adjustable with measurement pipe, DN 13 connections
? Heat resistant PC windows in guard

Technology stage 2 - servo regulated clamping unit:
Hydraulic system with 2 regulation pumps for regulated machine movements and stroke dependant defined ramps. Build-up of mould clamping force is programmable and regulated. The clamping force is held by a servo-regulated second pump. Programmable built up of nozzle contact force. The contact force is manually adjustable. Precondition for simultaneous movements. Including software package for extended movements

Clamping platen set 470 with central injection position and 125 mm centering diameter.

- Screw diameters available (mm): 35, 40, 45
- Max. calculated injection volume (cm3): 154, 201, 254
- Max. shot capacity (g/PS): 141, 184, 232
- Max. injection pressure bar: 2500, 2000, 1580


Without thermoset cylinder 50 mm highly wear resistant complete, with open nozzle

Thermoset cylinder assembly, diameter 50 mm, wear resistant, for polyester / BMC materials, complete including open nozzle

Special option: 501/01 injector unit
For Polyester moulding materials including electric and hydraulic control; Stuffing cylinder size: diameter 300 mm height 340 mm capacity 24 liter capacity for material feed with automatic container changer.

Special option: 493/08:
Electrical and hydraulic preparation for a possible retrofitting of an injector unit

Injection pressure increased by approx. 10 percent (to max. 2500 bar),
value dependent on screw diameter.

Clamping unit:
- Compact, fully hydraulic clamping system with 4 individually removable tie bars
- Clamping unit without hoses, hydraulics close to the use for precise drive of the
axes
- All axes of the mould clamping unit are programmable and regulated in their
movements
- Space-saving, compact design
- Mould protection monitoring via ejector platen safety switch (interface)

1st core pull control for simultaneous movements, holding pressure is manually adjustable
- Serial movements: pressure and flow programmable
- Simultaneous movements: pressure manually adjustable, the flow is load-related
Connections on moving platen, hydraulic cylinders and hoses are not included in the scope of delivery.

2nd core pull control for simultaneous movements, holding pressure is manually adjustable
- Serial movements: pressure and flow programmable
- Simultaneous movements: pressure manually adjustable, the flow is load-related
Connections on moving platen, hydraulic cylinders and hoses are not included in the scope of delivery

Air blow unit 1 with pressure reduction valve

Mould blow unit 2 with pressure reduction valve

Power operated safety gate

Height of lateral guard increased to safety height open at the top
Vacuum control: Vacuum valve and vacuum switch for mould evacuation, prepared for connection of an external vacuum generator; pre-condition is option 494/01, interface for vacuum control

Vacuum unit, approx. 25 m3/h pump, installed on machine.
Control of pump integrated in start and stop cycles of the machine. Preconditions are options 494/02 and 494/01

Kit vacuum connection (vacuum valve) on the mould

Machine related cooling circuits, manually adjustable

Manually adjustable cooling water manifold with 4 free circuits, with optical flow indicator, connection DN 13

Control system, control cabinet, interfaces:
- Selogica control system (modular, graphic multi-processor system)
- High-resolution TFT flat screen colour monitor
- Swiveling monitor unit located close to the mould
- Clearly structured programming of cycle with symbols in sequence editor for individual process steps
- Equipment-specific control system architecture with self-recognizing bus system
- Interface for printer with documentation program for quality evaluation
- Quality assurance program with fault evaluation and monitoring chart

Selogica direct user interface with sequence editor and touch-screen operation, for direct data access, incl. foreign languages (standard languages: customer's own language,
German, English), with 15 inch control screen

Software package - Optimization / user help:
For machine adaptation to individual operating requirements with freely programmable parameter panels, delay times on separate overview panel collectively programmable, follow-on functions selectable after stop at cycle end and display and input of scale
factors for the manually adjustable cooling channels as flag function.

Software package - Quality assurance:
Extension of standard quality control and process analysis facilities, extended error evaluation automatic reference value calculation, adjustable process graphics, monitoring graphics, random sample function and time monitoring as reference value monitoring

Software package - Documentation
Documentation (with actual value protocol), data can be printed out via standard printer interface

Software package - Extended monitoring functions:
Extension of the monitoring of mechanical sequence of mould and machine for complex applications.

Software package - Extended movements:
Increase in number of movement stages, intermediate stop functions

Software package - Production control: With nominal temperature value control, programmable alarm cycles, programmable start-up and shut-down sequences and time controlled automatic switch-on/off in second programming level for follow-on order

Special control for coining and mould venting, from technology stage 2 servo-regulated

8 freely programmable inputs/outputs on terminal strips on printed circuit board

Power metering and energy consumption indicator

Compact flash interface for saving data-sets

User authorization by means Euromap 65 chip card

Socket distributor (3 x Schuko and 3 x Cekon) without connection/supply cable (separate supply necessary)

6 electrical heating control circuits for mould heating, each with max. 2 KW / 230 V, (HAN 24 E, assignment according to HASCO, without connection cable from machine to mould) suitable for control circuits with a max. temperature increase of
20 deg./s

6 electric heating control circuits for mould heating in thermoset package, instead of heating circuits for plasticizing cylinder

Performance of heating control circuits increased to 3.5 kW (230 V), 16 ampere per heating circuit for heating circuits 1 - 6

Special option: to 133/03:

Additional 16 Amperes per heating circuit, for heating circuits # 7-12

Temperature control unit interface for cylinder, 20mA, (max. 6 units can be connected)

Printer interface, serial USB, for setting-parameters, screen panels and for graphics

Interface for robot system according to Euromap 12, 32-pin plug connection. Prerequirement for connection and use is an adequate risk evaluation of the robot supplier
- Arburg accepts no reliability whatsoever with regard to CE conformity
of the complete system

Interface for control of vacuum unit for connection of a vacuum valve and vacuum switch, HAN 16 plug connection

Interface for mould brush and stripper device

Special option: Machine wired for 415V, 50 Hz, 3 phase

Special option: Power safety kit

Delivery: 8-10 weeks after the receipt of confirmed letter of credit

(For picture, please see next page)