Reference Numbers
PCM - 3266Product
Floor Mat Production Line
1) Single-screw extruder
- Screw diameter: 120 mm
- L/D ratio: 30:1
- Main motor power: 110 KW, DC motor to adjust speed, Eurotherm speed regulator
- Heating power: 67.5 KW
- Temperature control: Fuji temperature controller
- Screw and barrel cooling method: Fan cooling
- Heating: 7 zones
- Extruder capacity: 150 - 200kg/h
- Heat induction method: Thermal resistance
- Heater: Cast aluminum heater
- Material of screw and barrel: 38CrMoAl nitride treatment
2) Hydraulic screen changing device: It adopts two work position screen changer, tube type inside heating.
3) Die head and mould: It adopts coat hanger type flow passage, damping block adjusting, inside heating rods, equipped with two moulds to make different specification products.
4) Forming device: It adopts frequency conversion to adjust speed, electromotive lift structure and water level automatic cycle control device.
5) Water removal device: It adopts blowing device to remove the water.
6) Coil conveyer: It adopts frequency conversion to adjust speed, steel pipe type conveying belt.
7) Base forming machine: It adopts roll scraping type, scraping width and thickness can be adjusted.
8) Oven 1: It adopts pneumatic diaphragm valve to control temperature for base foaming.
9) Gluer 1: It adopts frequency conversion to adjust speed.
10) Oven 2: It adopts pneumatic diaphragm valve to control temperature for the compound of coil and base.
11) Main driver: It adopts frequency conversion to adjust speed, fore-and-aft deviation rectify function, conveyer accumulation and tension device, pneumatic control.
12) Cooling machine: It adopts air barrel for cooling.
13) Edge trimmer: Haul-off adopts frequency conversion to adjust speed, edge cutting adopts hobbing cutter.
14) Winding platform: It adopts manual winding.
15) Electric control cabinet: It adopts import inverter and temperature controller.
Summary of production line:
- Product width: 1.2m
- Product thickness: 8 -18mm
- Speed: 0.4 - 1.2 m/min
- Outside dimension: 35,000 × 4,500 × 4,000 mm
- Electric power requirement:
a. Power capacity: 280 KW/380V, 3-phase, 4-line
- Heat resource requirement
a. Max heat supply: 420 KW
b. Max temperature: 260 Degree C
c. Conductive medium: Heat transfer oil
Note: Boiler is prepared by customer.
- Air resource requirement
a. Pressure: 0.4 - 0.8 MPa
b. Air compressor: 0.6 - 1.2 m3/min
Note: Air compressor is prepared by customer.
- Cooling water requirement
a. Pressure: 0.1 - 0.4 MPa
b. Flow quantity: 0.3 - 0.4 m3/min
c. Circulating water temperature: below 40 Degree C
d. Water quality: non corrosive
Price: RMB 1,260,000
(For picture, please see next page)
{{comment.DateTimeStampDisplay}}
{{comment.Comments}}