For Sale - PCM - 3467 - Ferromatik 80 ton to 910 ton Hydraulic Injection Moulding Machine

Ferromatik offers hydraulic injection moulding machines ranging from 80 to 910 ton

Main Features:
- Generous specification
- Centrally distributed force across platen
- High productivity
- User friendly control

Machines widely used in
- Furniture
- Consumer goods
- House ware
- Rigid packaging
- Automotive
- Industrial products

Clamp
- Hollow headless RAM with mono seal and no piston rings
- Large prefill designed for fast tonnage build-up
- Rapid traverse cylinders
- Conical strain rod nuts and controlled stress on tie rods
- Adjustable moving platen skates
- Rigid cast platens with FEA
- Adjustable pressure setting of closing and opening stage
- Proportional speed control with 5 closing and 5 opening speed
- Adjustable 2 stage mould safety pressure and 1 stage speed
- Position based ramping for accurate position switching - precise speed and pressure control
- Linear position transducer for accurate clamp position control
- Sensitive mould protection with try again circuit
- Stage wise actual time display
- Insert moulding program

Ejector
- Knock-out bar
- 2 stage programmable ejector forward profile with soft eject
- Ejector speed and force adjustable on screen
- Linear transducer for ejector position
- Pulsating ejector strokes up to 9 pulses
- Intermediate retract set point
- Ejector stay forward and forward dwell timer

Injection
- 6 stage injection velocity and 15 stage injection pressure profile
- 5 stage screw speed and 5 stage back pressure control (setting) through screen
- Digital setting of extruder rpm and digital read out of actual rpm
- Wide choice of injection units with A-B-C screw / barrel combinations
- Easy injection unit swiveling
- Switch over from fill to pack based on position / time / pressure
- Linear position transducer for accurate injection position control
- Injection decompression before / after refilling or both
- Semi-auto purge, cold slug removal and intrusion moulding programs
- Aluminum chequered plate below purge area
- Sprue break with timer
- Injection start, suck-back and melt decompression - delay timer
- Graphically adjustable alarm bands for injection pressure
- Sliding hopper

Temperature Control:
- Actual current display of heating zones
- Heater failure and thermocouple failure detection
- Accurate PID temperature control settable on screen
- Feed throat temperature indication
- Auto heat startup and shutdown
- Heat standby after set number of cycles
- Soak timer for cold start protection
- High/low temperature alarm
- Set and actual temperature data with bar graph

Controls
- 22 parameter monitoring for last 150 cycles with graphics
- 10.4" TFT color display with alpha - numeric keypad
- Actual injection speed and pressure graph display with indication of high, low and average value
- 80 mould data storage
- Configurable multilevel password with operator's name
- Graphically presentation of hourly production
- Customized setup menu
- High / low limit display for each adjustable parameter
- I / O diagnosis - analog and digital
- Timer precision in 0.01 second
- Change log menu: logs last 100 set points changes with time and date
- Statistical process control (SPC) with graphics
- Process mode: Functions with its co-functions on a single key press
- Note pad and maintenance scheduling
- Freely programmable smart outputs
- Over view screen with graphical display of machine functions
- Soft keys for fast access of select menus
- Auto shut down
- Visual and audible alarm
- 1000 alarm history with date and time log
- Printer interface with USB port

Hydraulics:
- Multiple pump with PQ circuit
- Pump and motor slide out from base for ease of maintenance
- Ergonomic hydraulic layout for easy approach
- Valves placed near actuators for rapid response
- Pre-heating circuit for hydraulic oil
- Low oil level audible alarm and motor shut down
- Continuous oil filtration with 10 micron filter
- Audible alarm for filter clogging

Available Options:
- Air ejection
- Hydraulic core pull
- Feed throat temperature control
- PID oil temperature control
- Part drop detect for single cavity
- Water battery with temperature indicator
- Water manifolds
- Robot interface (SPI / Euromap)
- Extra heating zones
- Nozzle contact force by pressure switch
- Ejector on fly
- Jam bar
- T-slot platens
- Extended daylight with ram spacer
- Eject retract limit switch verification
- Insulated heater band
- Bimetallic barrel and hardened / coated screw
- AC variable frequency drive
- Special paint

(For picture, please see next page)