For Sale - PCM - 3551 - Ferromatik 500 ton to 3000 ton Two Platen Injection Moulding Machine


Reference Numbers

PCM - 3551


Ferromatik 500 ton to 3000 ton Two Platen Injection Moulding Machine

Product Details

Ferromatik offer two platen injection moulding machine ranging from 500 to 3000 ton

Main Features:
- Large tie bar spacing and daylight
- Compact two platen clamping mechanism
- Minimized footprint
- Energy efficient production
- Truly closed loop system results in precise component moulding

- Rigid two platen clamping unit
- Large short stroking RAM for uniform distribution of clamping force and quick tonnage build-up
- Adjustable pressure setting of closing & opening stage
- Proportional speed control with 5 closing & 5 opening speed
- Adjustable 2 stage mould safety speed & pressure
- Position based ramping for accurate position switching and precise speed & pressure control
- Linear position transducer for accurate clamp position control
- Sensitive mould protection with try again circuit
- Stage wise actual time display
- Insert moulding program
- Actual tonnage display on screen
- Single acting pneumatic power gate

- Ejector on fly
- Knock out bar for multipoint ejection
- 2 stage programmable ejector forward profile for soft eject
- Ejector speed & pressure adjustable on screen
- Linear transducer for ejector position
- Pulsating ejector strokes up to 9 pulses
- Intermediate retract set point
- Ejector stay forward & forward dwell timer

- Closed loop injection speed and pressure
- 6 stage injection velocity and 15 stage injection pressure profile
- 5 stage screw speed & 5 stage back pressure through screen
- Digital setting of extruder rpm & digital read out of actual rpm
- Wide choice of injection units with a-b screw / barrel combinations
- Quick change swiveling barrel with plug in heater bands
- Switch over from fill to pack based on position / time / pressure
- Linear position transducer for accurate injection position control
- Auto heat startup & shutdown
- Injection decompression before / after refilling or both
- Semi-auto purge, cold slug removal & intrusion moulding programs
- Injection unit on linear bearing guide ways for minimal frictional losses
- Aluminum chequered plate below purge area
- Sprue break with timer

Temperature Control:
- Actual current display of heating zones
- Heater failure & thermocouple failure detection
- Accurate PID temperature control settable on screen
- Feed throat temperature indication
- Heat standby after set number of cycles
- Soak timer for cold start protection
- High/low temperature alarm
- Set and actual temperature data with bar graph

- 10.4" TFT colour display with alpha - numeric keypad
- 22 parameter monitoring for last 150 cycles with graphical indications of high, low and average value and facility to store in external device
- Actual injection speed and pressure graph display with indication of high, low & average value
- 80 mould data storage including auxiliary unit data
- Configurable multilevel password with operator's name
- Customized setup menu
- High / low limit display for each adjustable parameter
- I / O diagnosis - Analog & Digital
- Timer precision in 0.01 second
- Change log menu: Logs last 100 set points changes with time & date
- Statistical process control (SPC) with graphics
- Individual keys for manual functions with process mode
- Note pad & maintenance scheduling
- Freely programmable smart outputs
- Over view screen with graphical display of machine functions
- Soft keys for fast access of select menus
- 1000 alarm history with date & time log
- Printer interface with USB port

- Electronically controlled variable volume pump
- Ergonomic hydraulic layout for easy approach
- Valves placed near actuators for rapid response
- Pre-heating circuit for hydraulic oil
- Low oil level audible alarm & motor shut down
- Continuous oil filtration with 10 micron filter
- Audible alarm for filter clogging

Available Options:
- Hydraulic / pneumatic core pull
- Air ejection
- Water battery with temperature indicator
- "T" slot platens
- Accumulator assisted injection
- Electric drive for screw rotation (parallel refilling)
- Nozzle shut-off valve
- Low pressure moulding
- Insulated heater bands
- PID oil temperature control
- Feed throat temperature control
- Jam bar
- Hot runner interface
- Robot interface
- Gas assisted injection interface
- Hydraulic / pneumatic mould gate
- Hydraulic unscrewing interface
- System pressure display on screen
- Nozzle contact force by pressure switch
- Cavity pressure sensor interface
- Bimetallic barrel / screw
- Good / defective part signal
- Host computer interface

Machines widely used in
- Automotive
- Rigid packaging - pallet
- Consumer goods
- Industrial products

(For picture, please see next page)