For Sale - PCM - 4394 - Injection Moulding Machine Futura Series


Reference Numbers

PCM - 4394


Injection Moulding Machine Futura Series
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Product Details

- Futura series machine is characterized by

a. Enhanced overall injection moulding efficiency levels to a great extent
b. It is driven by the most energy efficient servo mechanism resulting in highest energy savings, consistent, repeatable & smoother machine performance
c. About 20 to 60% energy saving compared to a conventional hydraulic machine

a. Sturdy and optimized five-point double otggle system, known for its quick mould open and close movements along with its good mould safety characteristics; is one of the most preferred clamping mechanism in the world
b. Moving platen supported on machine base with adjustable sliding shoes
c. Self lubricating bushes for toggle mechanism
d. Automatic, motorized mould height/thickness adjustment through Sun and Planetary gear mechanism
e. Advanced, progressive type auto grease lubrication with pressure switch feedback & low level sensor
f. Water resistant stainless steel supporting tracks for moving platen
g. Hard chrome plated, high tensile steel tie bars
h. Stress-relieved sturdy machine base frame
i. Closing and opening speeds, pressures and positions independently settable. Each programmable in 05 stages
j. Linear position transducer for accurate clamp position control

a. Central hydraulic ejector with multiple stroke feature. Speed, pressure and position independently settable in both directions
b. Pulsating as well as Ejector Hold/Stay forward function
c. Linear transducer for accurate ejector position control
d. Multi point ejector plate for uniform force distribution provided with multiple ejector rods

a. Wide choice of injection units with A/B/C screw/barrel combinations
b. Injection speed and pressure profile programmable in 06, position dependent stages
c. Follow up/hold on pressure profile programmable in 05, time dependent stages
d. Screw speed control profile programmable in 05, position dependent stages
e. Strong & balanced twin cylinder injection unit distributes the load/pressure equally along the screw centerline
f. High torque, low speed direct hydraulic screw drive
g. Proven screw geometry for optimum plasticizing capacities with excellent melt homogeneity
h. Back pressure through controller with profile programmable in position dependent stages
i. Fitted with nitrided screw and nitrided barrel, non-return valve and barrel closure assembly with open nozzle suitable for various thermoplastics
j. Delay feature for commencement of plasticizing to aid processing of engineering plastics
h. Monitoring of melt cusion during the follow-up/hold-on pressure phase
i. Switch over from fill to pack based on position or time
j. Linear position transducer for accurate injection position control
k. Suitable capacity material hopper with easy sliding arrangement

-Temperature control
a. 4/5 self-optimizing temperature control zones/circuits with ceramic heating bands for the barrel and nozzle flange heating system
b. PID controlled barrel heater bands, with solid state relays and fast blowing semi conductor fuses for barrel heating system
c. Adjustable high/low tolerance band for monitoring with alarm for deviation from set point
d. Operating temperature range of up to 450 deg C
e. Thermo couple break down alarm

a. Intelligent operator-machine interface with large TFT, multi-colour display, with alpha numeric keyboard
b. Actual position measuring/indicating system for moving platen, screw travel and ejector
c. Overview screen with live display for machine operations
d. Continuous process control via monitoring of important process parameters with selectable tolerance band
e. Data storage on USB
f. Internal storage of upto 200 sets of mould data
g. Important parameters as well as hourly production data monitoring
h. Built-in energy management with live display of voltage, current and energy
i. Live display of instantaneous power with per hour energy monitoring for last 30 days
j. Shot (moulding) counter pre-selection with automatic switch off feature
k. Fault diagnostics in the event of machine malfunction or operator error with plain text messages and recording of source of error
l. Regulated power supply 24VDC for controls and actuators
m. I/O diagnosis - analog & digital

a. Highly energy efficient hydraulic drive system with gear pump & servo motor
b. Ergonomically designed easy to access and easy to service hydraulic circuit layout
c. Fast responding hydraulic door safety interlock
d. Large capacity heat exchanger for hydraulic oil cooling
e. Core pulling control set for hydraulic cores independently programmable
f. All hydraulic manifolds and valves mounted close to the actuators for faster response
g. Ergonomically designed, easy to access and easy to service hydraulic circuit layout Energy saving "pump switch off feature" in case of idle running

a. Ergonomically designed machine covers and doors for safety, with elegant asthetics
b. Flexible machine support with anti-vibration pads
c. Set of electrical output - single phase (1 X 16A) and 3 phase (1 X 32A) sockets
d. Water battery with inlet and outlet temperature indicator

-Optional features
a. Additional core pulling control set for hydraulic cores, independently programmable for sequential or parallel operation
b. Air blast with pneumatic valve on moving platen
c. Air blast with pneumatic valve on fixed/stationary platen
d. Rotating core (hydraulic un-screwing) interface
e. Electrical un-screwing interface
f. Robotic arm interface (Std.or Euromap -12)
g. Photo sensor arrangement for molded part drop detection, recommended for single cavity
h. Interface for mould ejector plate backward verification with limit switch
i. Interface for additional nozzle heater band
j. Special screws for better melt homogenization and plasticizing
k. Special design screws for specific engineering polymers like PC, Nylons, PET, RPVC, CPVC, etc
l. Wear resistant/corrosion resistant, bimetallic screw and barrel for processing abrasive/corrosive materials
j. Hydraulic motor for higher plasticizing rates k. Insurlated energy saving heater bands
l. Water battery with flow rate control
m. Accumulator for higher injection rates
n. Built-in 6 zones, HRTC; expandable up to 12 zones

For More details:

Electronica Plastic Machines Ltd
Phone No. +91 020-66933535