Features:
1. A substantial improvement to what was thought as truly modular design
- each layer is essentially a two layer die producing two layer film.
2. Polymer distribution on the face of modular disks rather than on the
outside of a cylinder or cone.
3. Computer designed flow passages based on plastics engineering software
that optimizes pressure and residence time, and ensures that the spiral
does all the polymer distribution, leaving the die gap to be sized based
on shear stress to eliminate melt fracture.
4. The entire melt flow passage from extruder adapter to the exit of the
die is highly streamlined, with no sharp bends to cause dead spots, materials
which were formerly difficult or impossible to run can now be successfully
processed.
5. Each spiral is fed by two ports allowing increased material and temperature
homogeneity of the melt entering the spirals. These streamlined Flow Mixing
channels have a low wetted surface area resulting in better mixing without
any dead spots and insuring rapid flushing.
6. The polymer flow passages are short in order to reduce residence time
resulting in less possibility of polymer degradation.
7. Taper-lock module design enables ease of die assembly and ensures perfect
concentricity of modules.
8. All layers have roughly the same wetted surface area because distribution
takes place on the disk's surface.
9. Temperature isolation provides the ability to operate adjacent modules
at temperature differences up to 60 °C in order to process each layer
at their recommended temperatures, with minimal effect from other modules.
10. Modular design allows adding, removing or relocating of layers with
minimal effort and expense.
11. Available in one to ten layers in any configuration.
12. increased effective tower height due to low profile modular die design.
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