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Emmbi Polyarns Ltd is the most efficient and enterprising manufacturer of FIBC & Woven PP & PE Products like PP Fabric etc., in Western India . Emmbi Polyarns Limited is the first Woven Sack manufacturing company in India certified for ISO 9001: 2000 for manufacture and supply of woven sacks, woven fabric and non - woven plastic bags. The Company is promoted by a young team of highly motivated and qualified professionals.
The top management team is assisted by qualified and trained personnel and industry experts at its Head Office in Mumbai and Factories at Silvassa.
The company functions its operating systems on fully integrated ERP Program which facilitates the accuracy and speed in its routine operation. This is first of its kind in the woven sack industry. |
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Emmbi Polyarns Limited has a fully equipped manufacturing facility located in the U.T. of Dadra and Nagar Haveli. The factories occupy 85000 Sq. Ft. Built-up area with more than 135000 Sq. Ft Lush Green Campus. These facilities are augmented with adequate power and water sources. Company is equipped with following Manufacturing Infrastructure:- |
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Extrusion lines
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We have a total raffia extrusion capacity of 650 kg per hour equipped with the state of the art Extrusion Lines from KOLSITE. The extrusion lines are armed with all the sophisticated equipments like Melt Pump, Static Mixers, Capacitance Gauging of Film, Automatic dosing Mixing and Low Shrinkage Conditioners. |
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Weaving Section |
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This comprises of a battery various circular looms form 4 Shuttle to 8 Shuttle and the looms ate capable of weaving the fabric from 14” Tubular to 82” Tubular or 164” Lay Flat fabric. The machines are capable of weaving from 7 X 7 Mesh to 18 X 18 Mesh. |
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Jumbo Bag Manufacturing |
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The Company has a facility for manufacturing F.I.B.C's at Silvassa. We are capable of manufacturing “Circular” (Up to 110 CM X 110 CM X AA). As well as “U+2” panel bags.
The range of GSM for the fabric is from 130 to 250 GSM . We are capable of manufacturing “Q-Bags” or “Baffle Bags”, Static Decipative Bags , Conductive Bags , Single Loop and Two Loop Bags , Builders bags with Four Loops and Tunnel Lift , Garden Waste Bags , Draw Belts Bags , Box Bags , Geo Textiles
Ground Covers , Silt Fence and various other specialty FIBCs and Woven Polypropylene Products. |
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Certified GSM |
Safe Working Load |
Safety Factor |
Pattern |
Issuing Body |
ISO 9001:2000 |
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DNV Certification |
130 GSM |
1000 Kgs |
5:1 |
U+2, 4 Loop |
NEL |
160 GSM |
1500 Kgs |
6:1 |
U+2, 4 Loop |
NEL |
190 GSM |
1000 Kgs |
6:1 |
Circular 4 Loop |
NEL |
130 GSM |
1000 Kgs |
5:1 |
U+2 Tunnle Lift |
Dept. of Logistics, Packaging Laboratory, Govt. of Hungary |
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Liner Making and Developing Section |
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Liner Plant is having installed capacity of 30MT/Month. Operating width from 14” to 82”. We have a capability of supplying “Form Fit” Liners either in lose tab fitting or glued fitting pattern. We have also capability of supplying Antistatic Liners and Alufoil Liners . |
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Lamination/ Coating Plant Section |
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The installed capacity of Coating plant is 60MT/Month with 60'' laminating width . The Coating Plant is fitted with Automatic Laser Sensing and “edge trimming” device for narrow edge trim cutting. Post Lamination Perforation and Gusseting Facility is also installed on the Laminating Line. |
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Printing Section |
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The section is armed with one 6 color automatic cutting and printing machine. Corona treatment facility up to 42 dyne is possible with infrared heating elements for quick drying of the flexography ink is installed on the printing line. This helps in providing good ink anchorage thereby preventing the scuffing of Ink in storage and transit. The machine is capable of printing “Roll to Roll” for the wrapping fabric application. There are other five manual printing machines from 1 color to 3 colors with the printing range from 10'' to 52” in Width and 10” to 72” in Length. The company is having a associate tie up for printing up 8 color on the rotograviour machine, specially used for the film coated bags. |
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Cutting Section |
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The automatic cutting machine cuts per minute or approximately 90000 cuts per day. The section also consists of three manual cutting machines and Spout cutting machine. |
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Stitching Section |
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We are installed with 78 stitching machines of different capabilities. We are able to provide with bags stitched with Hirable + Safety Pattern. Two Needle Change Stitch, Single and Double Shift Proofing, Cantilever Overhanging, Machines for Spout Stitching, Zuki Machines for Circular Bags Belt Attachment, Long Arm Machines for Baffle Bags making and various other necessary stitching machines. |
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Webbing Sections |
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We are having 28 Heads of Webbing Machine which can view webbing from 6 MM to 90 MM and from 60 KGF strength to 3000 KGF Strength in different Weaving Patterns as per the requirements of Bags.
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Twisting Section |
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Company has a In-house Fabrillating and Twisting manufacturing of 500 kgs per day with the range of 700 Denier to 8000 Denier. This help us to in-process quality control of various inputs used in the bags. |
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Filler Cord Section |
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We have In-house Filler Cord Section for manufacturing Filler Cords from 2mm to 6mm diameter. |
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Packing Section & Coading Section |
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We have State of Art Packaging Facility for making Bails with Pallet or without pallet. We have 4 Bailing machines from capacity of 10 tonnes to 110 ton etc. We have Two Coading Docks where the forklift can drive inside the container and place the bales in optimal pattern. USFDA approved fumigation facility is also available. |
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Quality Assurance Section |
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The factory has fully equipped Quality testing Laboratory. The Laboratory has equipment like Digital Tensile Strength Machine, Digital Elongation Testing Machine, M.F.I. Testers, Dart Impact Testers, Accelerated U.V. Weatherometer and Digital Thermometers etc. This helps us to monitor & check process parameter as well as finished products. Quality Laboratory issues Test Certificate for each consignment dispatched from the factory. |
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1500 KVA Grid Power |
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Our Factory is connected with 1500 KVA Power from National Power Grid. |
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FEW ESTEEMED CLIENTS WE SERVE IN INDIA AND ACROSS THE WORLD |
1) Unilever Limited |
2) Tata Chemicals Limited. |
3) ITC Limited |
4) Goodless Nerolack Ltd. |
5) Godrej Industries Ltd. |
7) Century Chemicals Ltd. (Division of Century Textiles) |
6) Exports to U.S.A., UK, Canada, Germany, Austria, Greece and Portugal countries. |
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