Flexographic Printing Machine

• Flexographic Printing Press – Stack Type

  Series: Elite & Elite Plus Series.

  Colour Option: 2 to 12 Colour.

  Speed: 70 mpm & 150 mpm.

  Features:

  • Side Frame Construction of Mild Steel Plate 30mm Thickness.

  • Timing Belt System.

  • Silent and Powerful Drying System.

  • Web Guide System.

  • Automatic Tension Control System (5 Motor Drive with Programmable Digital AC Drive & Loadcells backup.

  • Hydraulic lift off/on of Printing Cylinders.

  • Continuous Rotation of Anilox Rollers.

  • Lubrication System.

  • Chamber Doctor Blade System.

  • Ceramic Anilox Roll.

  • Ink Circulation Pump (Pneumatic or Motorised).

  • Exhaust System.

  • Motorised and Synchronised Unwind/In feed/Out feed/Rewind Stations.

  

• Flexographic Printing Press- Woven Fabric

  Series: Elite W.S. & Elite W.S. Plus Series

  Colour Option: 2 to 8 Colours

  Speed: 80mpm & 150 mpm.

  Features:

  • Side Frame Construction of Mild Steel Plate 30mm Thickness.

  • Control Panel with AC Drives.

  • Temperature Controller for Heater Ensure Power Saving with SRR.

  • Silent and Powerful Drying System.

  • Forward Inching Facility (Jogging).

  • Individual Hot Air Controller for each Station.

  • Impression Rollers and Anilox Rollers are Dynamically Balanced, Ground and Hard Chrome Plated.

  • Manual Registration Adjustment:

    • Horizontal: +/- 5mm with locking

    • Vertical : +/- 5mm

  • Sliding Lock System on Unwind & Rewind Station.

  • Specialised Printing Station for More Glossiness.

  • Helical Gears for Reduced Play, Smooth Movement and Long Life.

  • Auto Stop for Web Break.

  • Automatic Tension Control (3 Motor Drive for Main Motor, Unwind Station & Rewind Station.)

  

• Flexographic Printing Press – Double Track

  Elite Double Track Series

  Colour Option : 2 to 8 Colour

  Speed: 80 meter per minute – Mechanical

  Speed: 70 meter per minute – Printing

  Features:

  • Side Frame Construction of Mild Steel Plate 30mm Thickness.

  • Timing Belt System.

  • Opto Electronic Web Guiding System

  • Automatic Tension Control System (4 Motor Drive with Programmable Digital AC Drive & Loadcells backup.)

  • Doctor Blade System.

  • Ceramic Anilox Roll.

  • Motorised transversal printing register controlled via PLC.

  • Double Diaphragm Ink Pumps

  • Motorised and Synchronised Unwind/In feed/Out feed/Rewind Stations.

  • Web Video System.

  

• High Speed Flexographic Printing Press - Super Print Series.

  Series: Super Printing Series

  Colour Option: 2 to 12 Colours

  Speed: 120 meter per minute – Mechanical

  Speed: 100 meter per minute – Printing

  Features:

  • Side Frame Construction of Mild Steel Plate 40mm Thickness.

  • Machine Driven by Timing Belt.

  • Web Guide System.

  • Registration ±0.5mm.

  • Automatic Tension Control System (5 Motor Drive with Programmable Digital AC Drive & Loadcells backup

  • Ceramic Anilox Roll.

  • Doctor Blade System.

  • Micro Adjustment System (Fine Tuning).

  • Online Reading of Diameter (Unwind / Rewind Roll).

  • Web Video System.

  • Powerful & Silent Blower / Inbuilt Exhaust System.

  

• High Speed Flexographic Printing Press - Flexo Printing Press for Non Woven Fabric

  Series: Elite N.W. & Elite N.W. Plus

  Colour Option: 2 to 8 Colours

  Speed: 70 mpm / 100 mpm – Printing

  Web Width: 500 mm to 1500 mm

  Print Width: 400 mm to 1400 mm

  Printing Repeat: 300 mm to 1250 mm

  Printing Possibilities: Variable as per no. of colour of machine

  Power Requirement: Variable as per machine

  Supply Voltage: 415 V, 3 Phase, 50 cycles/sec, 4 wire or as required

  Floor space Length/Width/Height: Variable as per machine

  Substrates Printable: NON WOVEN FABRIC

  Features:

  • Simplex Unwind and Rewind Station Equipped with Automatic Tension Control System.

  • Automatic Tension Control System: Load cell feedback control provided on Unwind, Infeed, Out feed & Rewind Station to maintain uniform tension throughout the entire roll.

  • Opto Electronic Web Guiding System: Digitally controlled web guiding for precise guiding of web. (Trolley Type)

  • Motorised Deck for easy movement of Printing Station.

  • Pneumatically Operated Marriage Roll System.

  • Programmable Digital Ac Drives.

  • Silent and Powerful Drying and Exhaust System.

  • Pneumatic Air Shaft Provided on Unwind and Rewind Stations for quick and easy loading and unloading of the parent roll.

  • Online Reading of Unwind and Rewind Roll Diameter.

  • Touch Screen Interface.

  • Electric Hoist to lift the rollers.

  • Continuous rotation of Anilox Roll will prevents drying of inks on the Anilox Roll.

  Optional Features:

  • Enclosed Chamber Doctor Blade System
  • Ceramic Coated Anilox Rolls.
  • Ink Pump - Motorised.
  • Continuous Rotation of Anilox Roll Drives by Electric Motors.
  • System to Lift Off/On of Printing Cylinders
  • Fully Digital Web Video System.
  • Pneumatically Operated Marriage Roll System

  

• High Speed Flexographic Printing Press - Compact Flexo Printing Press

  Series: Super Print Series

  Colour Option: 4 to 2 Colours

  Speed: 150 m.pm

  Designed For
  1. Shopping Bags
  2. Bakery Products
  3. Food Industries
  4. Oil & Dairy Industries
  5. Paper Industries.

  Web Width: 500 mm to 1500 mm.

  Print Width: 400 mm to 1400 mm.

  Printing Repeat: 300 mm to 800 mm.

  Maximum Reel Outer Diameter at Unwind & Rewind Station : 600 mm

  Maximum Reel Weight at Unwind & Rewind Station : 150 kgs.

  Printing Possibilities : Variable as per no of color of Machine.

  Mechanical Speed : 150 Meter per minute.

  Printing Speed : 140 Meter per minute.

  Power Requirement : Variable as per Machine.

  Supply Voltage : 415 V, 3 Phase, 50 cles/sec, 4 wire or as required.

  Floor Space Length/Width/Height : Variable as per machine.

  Substrates Printable : LD, LLDPE, HM HDPE, POLYPROPYLENE, POLYESTER, PEARLISED POLYESTER, B.O.P.P, PEARLISED B.O.P.P. THIN AND LAMINATED ALUMINIUM FOILS ETC. FOAM SHEETS, PAPER

  Features:

  • Compact Design

  • 5 Drive Technology.

  • Enclosed Chamber Doctor Blade System: For uniform and controlled ink supply on the Anilox Roll.

  • Ceramic Coated Anilox Rolls: Higher mesh laser engraved Anilox Rollers for precise transfer of ink to achieve better and enhanced print quality.

  • Motorised Ink Pumps for controlled circulation of ink between Ink Tank and Chamber Doctor Blade.

  • Automatic Tension Control System: Asynchronous AC Servo Motor Drive Technology for precise tension Control and Load Cell feedback control provided on Unwind, Infeed, Outfeed and Rewind Station to maintain uniform tension throughout the entire roll.

  • Automatic movement of the printing decks by precise circulating ball screws with motorised advancement.

  • Opto Electronic Web Guiding System : Digitally controlled web guiding for precise guiding of web

  • Silent and Powerful Drying and Exhaust System.

  • The actual production speed will depend on the type, thickness, quality of the material to be printed, No. of Color, Inks, Photo Polymer Plates, Quality of Inks, Solvents and Operators skill.

  Optional Features:

  • Asynchronous Ac Servo Motor
  • Sleeve System with Flexo Printing Press.

  • Pneumatic System: Provided for continuous rotation of Anilox Rollers and auto lifting of plate cylinders when machine is printing in OFF mode. This prevents drying of inks on the Anilox Roll.

  

• High Speed Flexographic Printing Press - Flexo Printing Press for Plastic

  Series : Super Print 150 Series

  Colour Option: 4 to 12 Colours

  Speed: 200 m.p.m

  Designed For
  1. Shopping Bags
  2. Bakery Products
  3. Food Industries
  4. Oil & Dairy Industries
  5. Paper Industries.

  Type of Machine : High Speed Flexo Printing Press - StackType.

  Web Width : 500 mm to 1500 mm.

  Print Width : 400 mm to 1400 mm

  Printing Repeat : 300 mm to 800 mm.

  Maximum Reel Outer Diameter at Unwind & Rewind Station :800mm

  Maximum Reel Weight at Unwind & Rewind Station : 300 kgs.

  Printing Possibilities : Variable as per no of color of Machine.

  Mechanical Speed : 200 Meter perminute.

  Printing Speed :180 Meter perminute.

  Power Requirement : Variable as per Machine

  Supply Voltage : 415 V, 3 Phase, 50 Cycles/sec, 4 wire or asrequired.

  Floor Space Length/Width/Height : Variable as per machine

  Substrates Printable : LD,LLDPE, HMHDPE, POLYPROPYLENE, POLYSTER, PEARLISED AND LAMINATED ALUMINIUM FOILSETC., B.O.P.P, THINFOAM SHEETS

  Features:

  • 5 Drive Technology with Asynchronous AC ServoMotor.

  • Enclosed Chamber Doctor Blade System:For uniform and controlled ink supply on the AniloxRoll.

  • Ceramic Coated Anilox Rolls:Higher mesh laser engraved Anilox Rollers for precise transfer of ink to achieve better and enhanced printquality.

  • Motorised Ink Pumps for controlled circulation of ink between Ink Tank and Chamber DoctorBlade.

  • AutomaticTension Control System:Asynchronous AC Servo Motor DriveTechnology for precise tension Control and Load Cell feed back control provided on Unwind,Infeed,Outfeed and Rewind Station to maintainuni form tension through out the entire roll.

  • Automatic move mentof the printing decks by precise circulating balls crewswith motorised advancement.

  • Opto Electronic Web Guiding System : Digitally controlled web guiding for precise guiding of web.

  • Motorised transversal printing register controlled viaPLC.

  • Pneumatic System:Provided for continuous rotation of in king rollers and auto lifting of plate cylinders when machine is printing in OFF mode. This prevents drying of inks on the AniloxRoll.

  • Human Machine Interface (Touch ScreenControls).

  • Web Video System:Web inspection system, equipped with high quality color camera, quick zoom & split screen, mountedon Motorised traversebar to monitor complete print atall speeds.

  • Pneumatic Shaft:Provided on Unwind and Rewind Stations for quick and easy loading and unloading of the parentroll.

  • Pneumatically Operated Nip Rollers:To maintain uniformand precise tension at printing,Infeed and oufeed stations. The actual production speed will depend on the type, thickness, quality of the material to be printed, No. of Color, Inks,Photo Polymer Plates, Quality of Inks, Solvents and Operators skill.

  • Centralized high speed drying system.

  • Due to regular R &D, Speci?cation may undergo minor variations without priornotice.

  Optional Features:

  • Sleeve Technology.
  • Automatic Viscosity Controller.

  

• High Speed Flexographic Printing Press - High Speed Sleeve Technology Flexographic Printing Press

  Series: Super Print 150 Series

  Colour Option: 4 to 12 Colours

  Speed: 150 m.p.m& 200 m.p.m

  Designed For
  1. Shopping Bags
  2. Bakery Products
  3. Food Industries
  4. Oil & Dairy Industries
  5. Paper Industries.

  Type of Machine : High Speed Flexo Printing Press - StackType.

  Series : Super Print 150 Series with Sleeve Technology

  Web Width : 500 mm to 1500 mm.

  Print Width : 400 mm to1400 mm.

  Printing Repeat : 300 mm to 800 mm.

  Maximum Reel Outer Diameter at Unwind & Rewind Station : 800mm

  Maximum Reel Weight at Unwind & Rewind Station: 300 kgs.

  Printing Possibilities : Variable as per no of color of Machine

  PrintingSpeed : 150 & 200 Meter perminute.

  Power Requirement : Variable as per Machine.

  Supply Voltage : 415 V, 3 Phase, 50 Cycles/sec, 4 wire or as required.

  Floor Space Length/Width/Height : Variable as permachine.

  Substrates Printable : LD,LLDPE,HMHDPE,POLYPROPYLENE,POLYSTER,PEARLISED AND LAMINATED ALUMINIUM FOILSETC., B.O.P.P, THINFOAM SHEETS.

  Benefits of Sleeve System:

  • No more heavy plate cylinders, no hoist.
  • Less change over time between jobs.
  • One man for machine change over.
  • Saves Overhead Expenses.
  • Promotes Better Productions.

  Features:

  • 5 Drive Technology with Asynchronous AC ServoMotor.

  • Enclosed Chamber Doctor Blade System:For uniform and controlled ink supply on the Anilox Roll.

  • Ceramic Coated Anilox Rolls:Higher mesh laser engraved Anilox Rollers for precise transfer of ink to achieve better and enhanced printquality.

  • Motorised Ink Pumps:For controlled circulation of ink between Ink Tank and Chamber Doctor Blade.

  • Automatic Viscosity Controller.

  • AutomaticTension Control
    System:Asynchronous AC Servo Motor DriveTechnology for precise tension Control and Load Cell feed back control provided on Unwind,Infeed,Outfeed and Rewind Station to maintain uniform tension through out the entire roll.

  • Automatic movement of the printing decks by precise circulatingb all screws with motorised advancement.

  • Opto Electronic Web Guiding System : Digitally controlled web guiding for precise guiding of web

  • Motorised transversal printing register controlled via PLC.

  • Pneumatic System : Provided for continuous rotation of Anilox Rollers and auto lifting of plate cylinders when machine is printing in OFF mode. This prevents drying of inks on the Anilox Roll.

  • Human Machine Interface (Touch Screen Controls).

  • Fully Digital Web Video System:Web inspection system, equipped with high quality color camera, quick zoom & split screen, mounted on Motorised traversebar to monitor complete printat alls peeds.

  • Pneumatic Shaft:Provided on Unwind and Rewind Stations for quick and easy loading and unloading of the parentroll.

  • Pneumatically Operated Nip Rollers:To maintai nuniform and precise tension at printing,In feed and out feed stations.

  • The actual production speed will depend on the type, thickness, quality of the material to be printed, No. of Color, Inks,Photo Polymer Plates, Quality of Inks, Solvents and Operators Skills.

  • Silent and Powerful Drying and ExhaustSystem

  • Due to regular R &D, Speci?cation may undergo minor variations without priornotice

  Optional Features:

  • Sleeve for Plate Mounting.
  • Sleeve Adaptor for Larger Repeat.

  

• High Speed Flexographic Printing Press - High Speed Slitter & Rewinder

  Series: Machine Elite 400 Series

  Maximum Speed: 450 m.p.m.

  Features:

  • Asynchronous Ac Servo Motor.

  • Digital Drive.

  • Shaftless Unwind Station with Floor Lifting.

  • Unwind “Close Loop” Brake Control.

  • Easy Access to The Cutting Section.

  • Active Electro Static Eliminator with Static Control Unit.

  • Various Razor/Rotary/ Shear Slitting System.

  • Digital Line Guide Control.

  • Unloading Booms.

  • Laser Core Positioning Equipment.

  • Duplex Rewinding:The term duplex rewinding implies the use of two shafts for rewinding the split substrate. This ensures a positive separation between adjacent slit reels, which are wound alternately on the two shafts.

  • Duplex Centre differential rewinding technology : The Differential winding technique afforded by ball shafts effectively compensates for web thickness variations by allowing each coil to rotate at the rpm suited to its diameter.

  • Pneumatically Lay on rolls : Pneumatically pressured lay on rolls enable the user to vary the contact pressure and thereby produce rewind reels with the required tightness. A self-alignment mounting of these lay on rolls also compensates for a gradation in reel diameters within reasonable limit.

  Machine Specification:

  • Web Width : 600 mm to 2200 mm
  • Unwind Diameter : 650 mm to 1200 mm
  • Maximum Rewind Diameter : 500 mm
  • Maximum Slitting Speed : 450 m.p.m.
  • Minimum Slit width : 50 mm
  • Unwind Core ID : 76 mm & 152 mm
  • Rewind Core ID : 76 mm & 152 mm
  • Material : PET LAMINATE, BOPP, LABLE ST, LDPE, PAPER

  • The actual production speed will depend on the type, thickness, quality of the material to be slitted, operator skill, etc.

  • Also depends upon the customer requirement.

  

Our Range of Products:

• Flexo Printing Press for Zip Lock Bags.

• Flexo Printing Press for Non-Woven.

• Flexo Printing Press for Plastic - Stack Type (LD, LLDPE, PP, HM & HDPE).

• Flexo Printing Press for Plastic – Double Track (LD, LLDPE, PP, HM & HDPE).

• Flexo Printing Press for Woven Fabric (Roll to Roll).

• Flexo Printing Press for Paper.