Manufacturer Of Extruders, Corrugators |
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World Demand Flexibility !!!
Since last 8 decades, Consumer's Mind demands more Flexibility. Value v/s Cost effectiveness without compromising on Quality. Functional benefits and Aesthetics in every sector, true for Plastic Pipes also!!!
Advantage Corrugated Pipes
In principle, rigid pipe consumed more raw materials to become more rigid ! Though it is used ample, their rigidity work against them in manufacturing, storing transporting & at last using. While in contrast, Corrugated Pipe designed like elephant's Trunk offer strength consuming lesser raw material. Their Flexibility and strength has widened its application spectrum, result is fast replacement of rigid pipes in market. Corrugated Pipes have illustrative characteristics, which had made them requisite commodity in plastic's pipe market. These includes: Colourful Decorative appearance, Flexibility, Strength, Anti-corrosiveness, Excellent Insulation & Safety
among other alls.
Volcano, at Corrugation Field
As we know in last century; a product, its market & their principles have reformed astonishingly because consumer needs are reforming everyday!!! More and more consumers are nowadays switching over to corrugated pipes. We at Volcano had distinguished this immense consumer need and in 1997, we successfully developed fill-line package plant of corrugation. We are in live contacts with eminent Plastic Technology Institutes-Laboratories and Raw Material Manufacturers to strengthen our techno-marketing perspective of product. Volcano is a team of professionally qualified executives with market-perspective eyesight to fulfill our organizational objectives, missions & goals. At Volcano, we fully concentrate on key areas like.
Research & Development on Technical Up-Gradation of Existing & New Products
Synchronized Equilibrium of Advanced Manufacturing Technologies by Mechanical, Electrical, Electronic & Chilling Instruments
Technological Mould Design to accompany Cost Effective Plastic Processing Methods
Rectification of Practical Shop-Floor Difficulties of our Products during Design Stage
We are following universal methods of standardization, for our product-component design, its manufacturing, & our organization to maintain qualitative output.
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Extruder |
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Volcano manufactures & supplies function based quality extruder with exceptionally controlled process parameters. It consist Screw & Barrel of special nitrated EN 41 B grade steel machined to close tolerance, harden & mirror-finished by grinding for smooth working. It has been designed on function-based engineering & ergonomic principles to meet specific provisions of corrugator ahead i.e Trouble Free Matching Pair. |
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Corrugator |
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Its our mile stone product of marvelously crafted article of plastic technology. Volcano Corrugator for in-line production of single-wall corrugated pipes can process LDPE, HDPE, PP, PVC, EVA
etc. One can process pipe sizes in between Ψ 10 to Ψ 50 Millimeter size or Tailor made as per your require corrugation profile. It is equipped with all necessary supporting accessories like Indirect surface cooling by chilled water, Blower type Air cooling, Centralised Lubrication System for Oil working on time based pulse, Pipe Length counter etc. NOTE: Output from machine directly depends on
Type & Quality of plastic raw material Pipe size & its Profile Extruder parameters Cooling system & its parameters |
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A Pipe From VFTI Plant |
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We are manufacturing corrugation plant for single wall corrugated pipe in models of machine viz: OD: Ψ 10-50 mm & Ψ 50-160 mm, while for double wall corrugated pipe is of OD: Ψ 50-160 mm.
We can easily design & supply any other corrugated pipe plant other than our above regular demand sizes. |
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Control Panel |
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Volcano is supplying state of the art Control Panel along with machine to govern & synchronize key process parameters of process sequence of in-line plant sectors, to produce qualitative corrugated pipes. Control Panel compromises of automation product like AC Drives, PLC, MMI, Temperature controllers, Length Counter & Lubrication Controller along with different indicators, Meters & Control Switches.
Control Panel controls the operation between major sections of plant & provide smooth control for Extruder, Corrugator, Pipe Puller & Cutter. |
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Double Wall Corrugator |
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To strengthen corrugated pipe for use in high pressure & high impact applications, Volcano have developed a mile stone double wall corrugator of marvelously crafted article of plastic technology. For similar material of inner & outer tube, single extruders used with special die head, While for non-similar material of inner & outer tube, duel extruders with specific cross die head is used. Here inner tube protects & conveys material at minimum loss of friction & pressure, while corrugated outer adds protective mechanical properties Depending on material, welding junction zone of adjacent pipe surfaces gives additional strength like as of spiral breaded design.
This pipe made from a wide range of thermoplastic materials including PE, HDPE & PP etc. These pipes are used in various indoor, outdoor, underground applications like, Agriculture: Land drainage systems, irrigation, Greenhouse drainage, field irrigation etc. Automotive: Air conditioning ducts, radiators, vacuum lines, gas lines Construction: Sewage & Drainage foundation drainage, cable ducts, heating & ventilation ducts, water pipe insulation, Vacuum Hoses. |
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Pipe Puller |
Volcano offers Panel synchronized in-line pipe traction unit with geared motor pulls pipe & prevents it from residual deformation & burrs. |
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Pipe Cutter |
Pipe cutter cuts pipe of required length inline production system |
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