Manufacturer Of Extruders, Corrugators

manufacturers of pipe corrugator machines, manufacturers of plastic extrusion machines About Us Products Contact Us Corrugator - Double wall corrugator
About us
World Demand Flexibility !!!
Since last 8 decades, Consumer's Mind demands more Flexibility. Value v/s Cost effectiveness without compromising on Quality. Functional benefits and Aesthetics in every sector, true for Plastic Pipes also!!!
Advantage Corrugated Pipes
In principle, rigid pipe consumed more raw materials to become more rigid ! Though it is used ample, their rigidity work against them in manufacturing, storing transporting & at last using. While in contrast, Corrugated Pipe designed like elephant's Trunk offer strength consuming lesser raw material. Their Flexibility and strength has widened its application spectrum, result is fast replacement of rigid pipes in market. Corrugated Pipes have illustrative characteristics, which had made them requisite commodity in plastic's pipe market. These includes: Colourful Decorative appearance, Flexibility, Strength, Anti-corrosiveness, Excellent Insulation & Safety … among other alls.
Volcano, at Corrugation Field
As we know in last century; a product, its market & their principles have reformed astonishingly because consumer needs are reforming everyday!!! More and more consumers are nowadays switching over to corrugated pipes. We at Volcano had distinguished this immense consumer need and in 1997, we successfully developed fill-line package plant of corrugation. We are in live contacts with eminent Plastic Technology Institutes-Laboratories and Raw Material Manufacturers to strengthen our techno-marketing perspective of product. Volcano is a team of professionally qualified executives with market-perspective eyesight to fulfill our organizational objectives, missions & goals. At Volcano, we fully concentrate on key areas like.
• Research & Development on Technical Up-Gradation of Existing & New Products
• Synchronized Equilibrium of Advanced Manufacturing Technologies by Mechanical, Electrical, Electronic & Chilling Instruments
• Technological Mould Design to accompany Cost Effective Plastic Processing Methods
• Rectification of Practical Shop-Floor Difficulties of our Products during Design Stage
• We are following universal methods of standardization, for our product-component design, its manufacturing, & our organization to maintain qualitative output.

Products
 

Extruder

 
Volcano manufactures & supplies function based quality extruder with exceptionally controlled process parameters. It consist Screw & Barrel of special nitrated EN 41 B grade steel machined to close tolerance, harden & mirror-finished by grinding for smooth working. It has been designed on function-based engineering & ergonomic principles to meet specific provisions of corrugator ahead i.e Trouble Free Matching Pair. Extruders - plastic extrusion machinery

Corrugator

 
It’s our mile stone product of marvelously crafted article of plastic technology. Volcano Corrugator for in-line production of single-wall corrugated pipes can process LDPE, HDPE, PP, PVC, EVA…etc. One can process pipe sizes in between Ψ 10 to Ψ 50 Millimeter size or Tailor made as per your require corrugation profile. It is equipped with all necessary supporting accessories like Indirect surface cooling by chilled water, Blower type Air cooling, Centralised Lubrication System for Oil working on time based pulse, Pipe Length counter etc.
NOTE: Output from machine directly depends on
• Type & Quality of plastic raw material
• Pipe size & its Profile
• Extruder parameters
• Cooling system & its parameters
manufacturers of pipe corrugator machines
 
 

A Pipe From VFTI Plant

 
We are manufacturing corrugation plant for single wall corrugated pipe in models of machine viz: OD: Ψ 10-50 mm & Ψ 50-160 mm, while for double wall corrugated pipe is of OD: Ψ 50-160 mm. We can easily design & supply any other corrugated pipe plant other than our above regular demand sizes. A Pipe from VFTI Plant

 

Control Panel

 
Volcano is supplying state of the art Control Panel along with machine to govern & synchronize key process parameters of process sequence of in-line plant sectors, to produce qualitative corrugated pipes. Control Panel compromises of automation product like AC Drives, PLC, MMI, Temperature controllers, Length Counter & Lubrication Controller along with different indicators, Meters & Control Switches.
Control Panel controls the operation between major sections of plant & provide smooth control for Extruder, Corrugator, Pipe Puller & Cutter.
Control Panel
 

 

Double Wall Corrugator

 
To strengthen corrugated pipe for use in high pressure & high impact applications, Volcano have developed a mile stone double wall corrugator of marvelously crafted article of plastic technology. For similar material of inner & outer tube, single extruders used with special die head, While for non-similar material of inner & outer tube, duel extruders with specific cross die head is used. Here inner tube protects & conveys material at minimum loss of friction & pressure, while corrugated outer adds protective mechanical properties Depending on material, welding junction zone of adjacent pipe surfaces gives additional strength like as of spiral breaded design. This pipe made from a wide range of thermoplastic materials including PE, HDPE & PP etc. These pipes are used in various indoor, outdoor, underground applications like,
• Agriculture: Land drainage systems, irrigation, Greenhouse drainage, field irrigation etc.
• Automotive: Air conditioning ducts, radiators, vacuum lines, gas lines
• Construction: Sewage & Drainage foundation drainage, cable ducts, heating & ventilation ducts, water pipe insulation, Vacuum Hoses.
Double wall Corruagator
 
 

Pipe Puller

Volcano offers Panel synchronized in-line pipe traction unit with geared motor pulls pipe & prevents it from residual deformation & burrs.
Pipe Puller Pipe Puller
 

Pipe Cutter

Pipe cutter cuts pipe of required length inline production system
Pipe Cutter Pipe Cutter
 

Winder

Volcano has developed adjustable smooth-clutch operated two-spool winder, which winds pipe online. Coil size can be of ID-Ψ10”, OD-Ψ36”’ W-9” or as per your requirements.
Winder
 

Cooling Tank

 

Cooling Tank
 

Tooling

Pipe cutter cuts pipe of required length inline production system
Tooling

Extruder | Corrugator | A Pipe From VFTI Plant | Control Panel | Double Wall Corrugator | Pipe Puller
Pipe Cutter | Winder | Cooling Tank | Tooling

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Contact Us
Company Name Volcano Flexi Tech Industries
Contact Person Mr. Ramesh Patel
Address Shed No. B1-216/1, Phase-II, GIDC Industrial Estate, Naroda, Ahmedabad-382 330, India
Contact Number +91 - 79 - 22200504 / 98240 21573
Contact Number +91 - 79 - 22204784
Email volcano@corrugatormachines.com
Website www.corrugatormachines.com
Enquiry
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