Reference Numbers
UM - 25615Product
Reifenhauser Cast Film LineYear Of Manufacture
2014Present Condition
Can be seen in running conditionLocation
Netherlands
Materials: PET (virgin & flakes), PP, PE-LD PET , high-viscosity tie layers, barrier resins food-grade compliant.
Film Width (Max): 1800mm (Die Width 2300mm)
Output Capacity: 1700 kg/h
Number Of Extruders: 6 (YOM: 2014 latest)
Film thickness range: 0.20 to 1.0 millimeters.
Line speed: up to 60 meters per minute.
6-extruder multilayer flat-film extrusion line (two extruders can process recycled PET flakes).
Materials: -Film structures: mirror-symmetric or asymmetric (e.g. PET // Barrier // PE).
Automatic turret winder with four reels (3-inch & 6-inch shafts).
Tech:
Complete Line Specification:
Material transport pumps – two vacuum/pressure units feeding the line.
Extruder A: single-screw, 100 mm diameter, 570 kg per hour with PET flakes; MAAG melt pump and MAAG screen changer; McGuire gravimetric dosing and mixing station.
Extruder B: single-screw, 130 mm diameter, 1?300 kg per hour with virgin PET or 850 kilograms per hour with PET flakes; MAAG melt pump; EREMA screen changer;
McGuire gravimetric dosing and mixing station.
Extruder C: single-screw, 50 mm diameter, 90 kg per hour with LDPE; manual screen changer.
Extruder D: single-screw, 60 mm diameter (three-zone screw), 20 to 80 kg per hour with high-viscosity resin; manual screen changer.
Extruder E: single-screw, 70 mm diameter, 170 kg per hour with LDPE; manual screen changer.
Extruder F (added 2014, RT030-1-50-30D): single-screw, 50 mm diameter, 80 kilograms per hour with LDPE; manual screen changer.
CLOEREN feed-block and flat die – 2?300 millimeter width.
Polishing roll stack – 1?800 millimeter net film width; film thickness 0.20 to
1.0 millimeters, line speed up to 60 meters per minute.
CEIA multi-frequency metal detector.
OCS high-resolution camera defect-vision system.
Electronic Systems beta-ray thickness gauge scanner.
Bastian automatic turret winder with in-line slitting; 3-inch and 6-inch shafts.
Reel discharging / tilting table.
Overhead hoist – 1.6 tons safe working load.
Quality-Control Systems
The line is fitted with a complete inline quality-assurance suite:
CEIA multi-frequency metal detector positioned between the roll stack and winder.
OCS DS8 high-resolution camera system for gel, black-speck and pinhole
Electronic System scanning thickness gauge with automatic feedback trim.
All systems are integrated into the central HMI for real-time SPC logging and alarm
management.
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