Reference Numbers
UM - 22240Product
Xingxhie Surgical Mask Production LineYear Of Manufacture
2022Location
Turkey
The 3-ply mask production system offered here combines efficiency and safety features with a first-class mask of type II / IIR optimized for high wearing comfort. The integrated extra module "Single Pack" enables the mask production machine to pack each mask individually wrapped at full speed of up to 800 masks / min. The film rolls also have an autosplice function, so that the system weld the film together on the fly while unit operation.
The mask is made up of 3 layers of non-woven material:
An outer layer of spunbond
A meltblown filtration layer
An inner layer of spunbond
Nosepiece
Elastic ear band
These product features are realized thanks to the use of precise welding rollers, a modern and intuitive HMI with touchscreen function for simple and clear operation,
as well as web guiding systems implemented. Intelligent sensors ensure that the material levels are precisely determined. If a low material level is detected, the material is welded to one another using the autosplice function without stopping the system.
Plant details:
Solid, high-quality system structure with over 25 tonnes for maximum stability
Pneumatic material winding shafts for flexible and easy exchange of the rolls
Pneumatic material winding shafts in double design for quick set-up times and convenient handling
Adjustable web tension through pneumatic modules
Autosplice function for convenient material welding at the end of the roll
Individually controlled winding shafts for maximum precision
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Servo driven unwinder, PLC control
Sensor technology for material presence control
AUtomated alarm & stop function in the event of material tear
Web guiding for maximum precision of the raw material
Large and intuitive touchscreen
The touch screen can display the diameter of the rolls, the material ratio, the servo load and alarm codes
The machine speed can be conveniently set on the touchscreen
Error messages can be tracked in the alarm and error history. These include:
Raw material, joining, splicing and fan defects
The production quantities and other details can be viewed on the HMI aswell
Performance data:
Power consumption: on request
Power connection: 380 V / 50 Hz
Number of cycles: up to 800 masks / min. - depending on the material
Carton: depending on the packaging format
Compressed air: 6-8 bar with sufficient volume / reserve
Dimensions: 15 m x 4 m x 3 m (LxWxH) - different depending on the equipment
Weight: 25 tonnes - varies depending on the equipment
System modules:
Nose wire unit
Unwinding units for spunbond, meltblown and ear loop with automatic splicing unit
Face mask side embossing unit
Triple folding face mask.
Face mask on the side embossing unit
End cutting unit (high speed steel)
Product exit conveyor
Single pack packaging module
Security doors with sliding construction
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