Specialty chemicals group LANXESS opened Asia’s most state-of-the-art plant for ion exchange resins in India. The new plant was constructed over a period of two years in the new chemical park in Jhagadia, state of Gujarat. It boasts an annual capacity of 35,000 tons. Around 200 employees from the Ion Exchange Resins (ION) business unit manufacture products for industrial water treatment for the semi-conductor and pharmaceutical industries, the food sector and the power industry. The opening marked the successful completion of the second expansion phase in Jhagadia. The first project phase, which was completed in March of this year, saw a rubber chemicals production plant taken into operation. Overall, LANXESS has invested around €50 mln in the site to date.“Demand for clean water is set to increase by around one-third worldwide by 2030. In Asia in particular, and in India especially, demand will grow disproportionately due to rapid population growth and increasing urbanization,” said Chairman of the LANXESS Board of Management Axel C Heitmann at the official opening ceremony, which was also attended by the State Premier of the Indian state of Gujarat. “Production has therefore started at exactly the right time to benefit from this development.” The new plant was constructed on an area totaling 30,000 square meters by up to 1,800 workers. The wastewater is pre-cleaned in a separate wastewater treatment plant by LANXESS before it is released into the chemical park’s wastewater system. Huge amounts have been invested in environmentally friendly energy generation. LANXESS uses a cogeneration plant for the company’s own power station. This is run on natural gas. “We are also setting new benchmarks for sustainable production,” said Heitmann. “In total, around 20% of total construction costs were used for sustainability projects.”
With its high-quality Lewatit ion exchange resins, adsorbers and functional polymers, LANXESS has more than 70 years of experience and expertise as a one-stop supplier of premium products for water treatment. The high-tech resins produced there are used in the fields of water treatment in power generation, microelectronics, and the drinking water and food preparation industries. The broad range of applications for these small beads of resin includes, for example, the decalcification or desalination of water in dishwashers and the decarbonization or extraction of heavy metals from drinking water in water filters. In addition to Jhagadia, LANXESS also produces Lewatit ion exchange resins at sites in both Bitterfeld and Leverkusen. “India has become our second strongest growth market in Asia and we will therefore continue to drive forward expansion in this country in the next five years,” said Heitmann. According to forecasts, automobile manufacturing alone is set to rise by almost one-fifth in 2010 and by around seven percent in the years up to 2015. The electrical and electronics industries on the subcontinent are expected to expand by around 10 percent in the medium term. Overall growth of around 8% is forecast for the Indian economy over the medium term. The next stage of expansion for Jhagadia is planned for 2012. From then on, high-tech plastics from the Semi-Crystalline Products business unit (SCP) will be produced at a capacity of 20,000 tpa. “India is preparing to become the third biggest market for engineering plastics after the United States and China,” said Heitmann, adding: “It is therefore logical for LANXESS to support our fast-growing Indian customer base locally with high-caliber production.” Global automakers, their suppliers and numerous international producers of electrical and electronics goods are already active in India or are investing in new plants there. Many of these companies are already customers of SCP. Once the new facilities for high-tech plastics production have been completed, LANXESS will have invested a total of around €60 mln in Jhagadia. Jhagadia is thus the second largest production site in India after Nagda in the Madhya Pradesh region. The Ion Exchange Resins and Rubber Chemicals business units are part of the Performance Chemicals segment, which generated sales of €1530 mln in 2009. LANXESS is a leading specialty chemicals company with sales of €5.06 bln in 2009 and currently around 14300 employees in 23 countries. The company is represented at 43 production sites worldwide. The core business of LANXESS is the development, manufacturing and marketing of plastics, rubber, intermediates and specialty chemicals.