Servo Injection Moulding Machines | Toggle Type Plastic Moulding Machine

- Ventura series machine is characterized by
a.Technically enhanced, generous machine specifications matching all currently prevailing international norms
b.Driven by the most energy efficient servo mechanism resulting in highest energy savings, consistent, repeatable & smoother machine performance
c.Built-in advanced safety features and interlocks which ensure safer & efficient performance of the machine

- Clamping unit
a.Robust & rugged five-point double toggle mechanism for positive and uniform force distribution
b.Optimized and enlarged platen design with FE analysis
c."T" slots along with additional tapped holes
d. Improved moving platen sliding shoes which are specifally designed for fine alignment and adjustment
e.Graphite impregnated, self lubricating bushes for toggle mechanism
f.Automatic, motorized mould height/thickness adjustment through Sun and Plantery gear mechanism
g.Advanced, progressive type auto grease lubrication with pressure switch feedback & low level sensor

- Ejector
a.Higher ejector stroke with multi point knock out plate
b.Generous access to ejector area
c.Linear position transducer for accurate ejector position control

- Injection
a.Modular injection unit design offering a wide choice forshot weights and suitable for various plastic processing requirements
b.Fitted with nitrided screw and nitrided barrel, non-return valve and barrel closure assembly with open nozzle suitable for various thermoplastics
c.Injection speed and pressure profile programmable in 06, position dependent stages
d.Follow up/hold on pressure profile programmable in 05, time dependent stages
e.Screw speed control profile programmable in 05, position dependent stages
f.Strong & balanced twin cylinder injection unit distributes the load/pressure equally along the screw centerline
g.High torque, low speed direct hudraulic screw drive
h.Back pressure through controller with profile programmable in position dependent stages

- Temperature control
a.4/5 self-optimizing temperature control zones/circuits for the barrel and nozzle flange heating system
b.PID controlled barrel heater bands, with solid state relayes and fast blowing semi conductor fuses for barrel heating system

- Hydraulics
a.All hydraulic manifolds and valves mounted close to the actuators for faster response
b.Hydraulic oil tank with large and easy access for cleaning

- Controller features
a.State-of-the-art controller integrated with servo system
b.Drive to PLC communication through Ethernet/CAN
c.Intelligent HMI with 8" TFT colour display with aplha numeric keyboard
d.Data storage on removable USB drive
e.I/O diagnosis - Analog & Digital
f.Internal storage of up to 200 sets of mould data

For More details:

Electronica Plastic Machines Ltd
Phone No. +91 020-66933535
Email:enquiry@electronicapmd.com

- Futura series machine is characterized by

a. Enhanced overall injection moulding efficiency levels to a great extent
b. It is driven by the most energy efficient servo mechanism resulting in highest energy savings, consistent, repeatable & smoother machine performance
c. About 20 to 60% energy saving compared to a conventional hydraulic machine

-Clamping
a. Sturdy and optimized five-point double toggle system, known for its quick mould open and close movements along with its good mould safety characteristics; is one of the most preferred clamping mechanism in the world
b. Moving platen supported on machine base with adjustable sliding shoes
c. Self lubricating bushes for toggle mechanism
d. Automatic, motorized mould height/thickness adjustment through Sun and Planetary gear mechanism
e. Advanced, progressive type auto grease lubrication with pressure switch feedback & low level sensor
f. Water resistant stainless steel supporting tracks for moving platen
g. Hard chrome plated, high tensile steel tie bars
h. Stress-relieved sturdy machine base frame
i. Closing and opening speeds, pressures and positions independently settable. Each programmable in 05 stages
j. Linear position transducer for accurate clamp position control

-Ejector
a. Central hydraulic ejector with multiple stroke feature. Speed, pressure and position independently settable in both directions
b. Pulsating as well as Ejector Hold/Stay forward function
c. Linear transducer for accurate ejector position control
d. Multi point ejector plate for uniform force distribution provided with multiple ejector rods

-Injection
a. Wide choice of injection units with A/B/C screw/barrel combinations
b. Injection speed and pressure profile programmable in 06, position dependent stages
c. Follow up/hold on pressure profile programmable in 05, time dependent stages
d. Screw speed control profile programmable in 05, position dependent stages
e. Strong & balanced twin cylinder injection unit distributes the load/pressure equally along the screw centerline
f. High torque, low speed direct hydraulic screw drive
g. Proven screw geometry for optimum plasticizing capacities with excellent melt homogeneity
h. Back pressure through controller with profile programmable in position dependent stages
i. Fitted with nitrided screw and nitrided barrel, non-return valve and barrel closure assembly with open nozzle suitable for various thermoplastics
j. Delay feature for commencement of plasticizing to aid processing of engineering plastics
h. Monitoring of melt cusion during the follow-up/hold-on pressure phase
i. Switch over from fill to pack based on position or time
j. Linear position transducer for accurate injection position control
k. Suitable capacity material hopper with easy sliding arrangement

-Temperature control
a. 4/5 self-optimizing temperature control zones/circuits with ceramic heating bands for the barrel and nozzle flange heating system
b. PID controlled barrel heater bands, with solid state relays and fast blowing semi conductor fuses for barrel heating system
c. Adjustable high/low tolerance band for monitoring with alarm for deviation from set point
d. Operating temperature range of up to 450 deg C
e. Thermo couple break down alarm

-Controls
a. Intelligent operator-machine interface with large TFT, multi-colour display, with alpha numeric keyboard
b. Actual position measuring/indicating system for moving platen, screw travel and ejector
c. Overview screen with live display for machine operations
d. Continuous process control via monitoring of important process parameters with selectable tolerance band
e. Data storage on USB
f. Internal storage of upto 200 sets of mould data
g. Important parameters as well as hourly production data monitoring
h. Built-in energy management with live display of voltage, current and energy
i. Live display of instantaneous power with per hour energy monitoring for last 30 days
j. Shot (moulding) counter pre-selection with automatic switch off feature
k. Fault diagnostics in the event of machine malfunction or operator error with plain text messages and recording of source of error
l. Regulated power supply 24VDC for controls and actuators
m. I/O diagnosis - analog & digital

-Hydraulics
a. Highly energy efficient hydraulic drive system with gear pump & servo motor
b. Ergonomically designed easy to access and easy to service hydraulic circuit layout
c. Fast responding hydraulic door safety interlock
d. Large capacity heat exchanger for hydraulic oil cooling
e. Core pulling control set for hydraulic cores independently programmable
f. All hydraulic manifolds and valves mounted close to the actuators for faster response
g. Ergonomically designed, easy to access and easy to service hydraulic circuit layout Energy saving "pump switch off feature" in case of idle running

-General
a. Ergonomically designed machine covers and doors for safety, with elegant asthetics
b. Flexible machine support with anti-vibration pads
c. Set of electrical output - single phase (1 X 16A) and 3 phase (1 X 32A) sockets
d. Water battery with inlet and outlet temperature indicator

-Optional features
a. Additional core pulling control set for hydraulic cores, independently programmable for sequential or parallel operation
b. Air blast with pneumatic valve on moving platen
c. Air blast with pneumatic valve on fixed/stationary platen
d. Rotating core (hydraulic un-screwing) interface
e. Electrical un-screwing interface
f. Robotic arm interface (Std.or Euromap -12)
g. Photo sensor arrangement for molded part drop detection, recommended for single cavity
h. Interface for mould ejector plate backward verification with limit switch
i. Interface for additional nozzle heater band
j. Special screws for better melt homogenization and plasticizing
k. Special design screws for specific engineering polymers like PC, Nylons, PET, RPVC, CPVC, etc
l. Wear resistant/corrosion resistant, bimetallic screw and barrel for processing abrasive/corrosive materials
j. Hydraulic motor for higher plasticizing rates k. Insurlated energy saving heater bands
l. Water battery with flow rate control
m. Accumulator for higher injection rates
n. Built-in 6 zones, HRTC; expandable up to 12 zones

For More details:

Electronica Plastic Machines Ltd
Phone No. +91 020-66933535
Email:enquiry@electronicapmd.com

- eProfit series machine is characterized by
a.Its driven by the most energy efficient servo mechanism resulting in highest energy savings, consistent, repeatable & smoother machine performance
b.About 20 to 60% energy saving compared to conventional hydraulic machine

- Clamping
a.Sturdy and optimised five-point double toggle system, known for its quick mould open and close movements along with its good mould safety characteristics; is one of the most preferred clamping mechanism in the world
b.Sturdy and optimised platen design
c.Hard chrome plated, high tensile steel tie bards
d.Stress-relieved sturdy machine base frame
e.Closing and opening speeds, pressures and positions independently settable. Each programmable in 05 stages
f.Linear position transducer for accurante clamp position control
g.Auto-lubrication with grease, based on number of clamp cycles
h.Self-lubricating bushes for toggle mechanism
i.Automatic, motorized mould height adjustment sensed through proximity switch

- Ejector
a.Central hydraulic ejector with multiple stroke feature. Speed, pressure and position independently settable in both directions.
b.Lienar position transducer for accurate ejector position control
c.Ejectror forward speed and pressure programmable in two stages

- Injection
a.Wide choice of injection unit with A/B/C screw/barrel combinations
b.Fitted with nitrided screw and nitrided barrel, non-return valve and barrel closure assembly with open nozzle suitable for various thermoplastics
c.Injection speed and pressure profile programmable in 06, position dependant stages
d.Follow up/hold on pressure profile programmable in 05, time dependant stages
e.Strong & balanced twin cylinder injection unit distributes the load/pressure equally along the screw centerline
f.High torque, low speed direct hydraulic screw drive
g.Proved screw geometry for optimum plasticizing capacities with excellent melt hoogeneity
h.Switch over from fill to pack based on position or time
i.Linear position transducer for accurate injection position control

-Temperature control
a.4/5 self-optimizing temperature control zones/circuits for the barrel and nozzle flange heating system
b.PID controlled barrel heater bands, with solid state relays and fast blowing semi conductor fuses for barrel heating system

- Controls
a.Intelligent operator-machine interface with large, TFT, multi-colour display with alpha numeric keyboard
b.Actual position measuring/indicating system for moving platen, screw travel and ejector
c.Overview screeen with live display of machine operations
d.Continuous process control via monitoring of important process parameters with selectable tolerance band
e.Data storage on USB
f.Internal storage of upto 200 sets of mould data
g.Important parameters as well as hourly production data monitoring
h.Built-in Energy management with live display of voltage, current & energy

- Hydraulics
a.Highly energy efficient hydraulic drive system with gear and pump and servo motor
b.Ergonomically designed easy to access and easy to service hydraulic circuit layout
c.Fast responding hydraulic door safety interlock

- General
a.Ergonomically designed machine covers and doors for safety, with elegant asthetics
b.Flexible machine support with anti-vibration pads
c.Set of electrical output - single phase (1X16A) and three phase (1X32A) sockets

For More details:

Electronica Plastic Machines Ltt
Phone No. +91 020-66933535
Email:enquiry@electronicapmd.com

- Proven and reliable design with an attractive price to performance ratio
- Flexibility to enhance the functions by the additions of various options
- Energy efficient
- Clamping
a. Sturdy and optimized five point double toggle system, known for its quick mould open and close movements along with its good mould safety characteristics; is one of the most preferred clamping mechanism in the world.
b. Sturdy and optimized platen design
c. Hard chrome plated, high tensile steel tie bars
d. Stress-relieved sturdy machine base frame
e. Closing and opening speeds, pressures and positions independently settable. Each programmable in 05 stages
f. Linear position transducer for accurate clamp position control
g. Auto-lubrication with grease, based on number of clamp cycles
h. Self-lubricating bushes for toggle mechanism
i. Automatic, motorized mould height adjustment sensed through proximity switch

- Ejector
a. Central hydraulic ejector with multiple stroke feature. Speed, pressure and position independently settable in both directions.
b.Linear position transducer for accurate ejector position control
c. Ejector forward speed and pressure programmable in two stages

- Injection
a. Wide choice of injection units with A/B/C screw/barrel combinations.
b. Fitted with nitrided screw and nitrided barrel, non-return valve and barrel closure assembly with open nozzle suitable for various thermoplastics
c. Injection speed and pressure profile programmable in 05, time dependant stages
d. Screw speed control profile programmable in 05, position dependant stages
e. Strong & balanced twin cylinder injection unit distributes the load/pressure equally along the screw centerline
f. High torque, low speed direct hydraulic screw drive
g. Proved screw geometry for optimum plasticizing capacities with excellent melt homogeneity
h. Switch over from fill to pack based on position or time
i. Linear position transducer for accurate injection position control

- Temperature control
a. 4/5 self-optimizing temperature control zones/circuits for the barrel and nozzle flange heating system
b. PID controlled barrel heater bands, with solid state relays and fast blowing semi conductor fuses for barrel heating system

- Controls
a. Intelligent operator-machine interface with large TFT, mult-colour display, with alpha numeric keyboard
b. Actual position measuring/indicating system for moving platen, screw travel and ejector
c. Overview screen with live display of machine operations
d. Continuous process control via monitoring of important process parameters with selectable tolerance bands
e. Data storage on USB
f. Internal storage of up to 200 sets of mould data
g. Important parameters as well as hoursly production data monitoring

- Hydraulics
a .Ergonomically designed easy to access and easy to service hydraulic circuit layout
b. Hydraulic oil tank with large and easy access for cleaning
c. Fast responding hydraulic door safety interlo

For More details:

Electronica Plastic Machines Ltd
Phone No. +91 020-66933535
Email:enquiry@electronicapmd.com