Agriculture has an important role to play
in the Indian economy. Way back in 1950, this
sector contributed more than 50% of the GDP.
Interestingly, India had to import foodgrains
despite the predominant role of agriculture
in the Indian economy. The green revolution
introduced by concerted efforts of the Government
of India under the leadership of Dr. Swaminathan,
gradually reduced the dependence of the country
on agriculture, as crop cultivation and water
management systems improved. As a result,
the present contribution of agriculture to
the GDP is just about 22%. The food grain
production, growing at about 2-3% in the last
decade, is expected to reach a level of 209
million metric tons in 2005. India is not
only self sufficient with more than 50 million
tons of food grain as reserve, but also exports
foodgrains. Vegetable and fruit production
is about 100 million metric tons.
In the current scenario, while contribution
of agriculture to the Indian economy is reduced
significantly, more than 60% of the Indian
population directly or indirectly depends
upon agricultural economy.
India has adopted some of the newer techniques
for agriculture, but modern techniques involving
the use of plastic is still lagging behind.
The comparison with China is very apparent.
While China's agricultural sector uses modern
techniques and consumes plastic to a very
great extent, agricultural sector in India
uses a very small percent of the total plastic
consumed in the country (about 5 million tons
in 2005). IPCL, a leading producer of polymer,
from the early eighties, devoted significant
resources in developing the use of plastics
in agriculture. The company was responsible
for developing a separate section of Plasticulture
in the Government of India under the name
of National Committee of Plastic in Agriculture
called NCPA. In 2001, NCPA was renamed as
NCPAH- National Committee for Plasticulture
Applications in Horticulture to emphasize
the use of plastic in horticulture application.
NCPAH at present has 17 Precision Farming
Development Centers all around the country
for development of the plastic application.
The water distribution for agricultural usage
has made significant progress. In this application
180 KT of PVC and about 40 KT of HDPE pipe
is used every year.
The Government of India over the last 50 years has lined canals with PE film. It is estimated that 40 KT of PE film alone is used for canal lining.
Another large use of plastic is in packaging
of fertilizer. The use of fertilizer is increasing
by about 4% every year. Fertilizer packaging
is done in PE wovensacks that is lined internally
with PE film. The consumption of PE bags used
for packaging of fertilizer in 2005 is 100
KT.
All other applications of plastic do not measure to the size that are used in water distribution and fertilizer packaging.
India continues to depend upon water arising
from monsoon (rain fall harvesting) and food
grain production across the country continues
to depend upon the rainfall. The modern techniques
of micro-irrigation, where either drip or sprinkler
systems are used for efficient use of water,
are yet to be adopted by Indian farmers despite
the fact that the Government provides financial
assistance. The Government has allocated a huge
amount in its tenth and eleventh 5-year plans,
wherein the country desires to adopt 17 million
hectares. If these plans succeed, a total of
2.4 million tons of plastic will be used for
these applications. Drip irrigation rightly
has more coverage (12 million hectares). PVC
use will be at the level of 650 KT, PE will
use will be at the level of 700 KT, PE will
be required at 1650 KT, while only 100 KT of
PP will be used. In these applications pipe,
drip lateral and several types of fittings and
attachments are required. PVC pipe as well as
PE and PP pipes are usually in black colour
and do not require any further UV stability
since the addition of carbon black is adequate
enough to provide the weather resistance.
India has wide range of weather all across
the country. It therefore needs the crop cultivation
in a controlled atmosphere. Green house as
well as low tunnel cultivation could be very
useful. In fact India has started using green
house technique for cultivation of floriculture
(particularly for rose). Ginegar is a leading
Israeli company manufacturing UV stabilized
PE films as well the other types of PE films
for rose cultivation. It is estimated that
Ginegar has almost 75% share of the business
of PE film required for green house in India.
In 2005, the total PE film used for green
house was 1800 MT. While accurate data is
not available it is believed to be 2100 MT
on the maximum side and 1600 MT on the lowest
side. Exhibit 1 summarizes the present consumption
of PE film for green house in India. There
only 4 Indian manufacturers of wide width
PE film for this application.
Exhibit 1 |
Green house film
suppliers In India : 2005 |
Company |
Location |
Region |
Type of film |
|
Est. Sale |
Domestic |
|
|
|
|
|
|
|
|
|
Higher side |
Lower side |
Climax Synthetic |
Vadodara |
West |
Mono layer |
100 |
50 |
D. P. Wires Ltd |
Ratlam |
West |
Mono layer |
300 |
200 |
Essen Multipack |
Rajkot |
West |
3 layer multi film |
400 |
300 |
K. M. Enterprise |
Silvassa |
West |
3 layer multi film |
200 |
100 |
Total domestic |
|
|
|
1000 |
650 |
Imports |
|
|
|
|
|
Ginegar |
Israel |
|
3 & 5 layer multi film |
1200 |
1000 |
Total imports |
|
|
|
1200 |
1000 |
Exports |
|
|
|
100 |
50 |
Net consumption |
|
|
|
2100 |
1600 |
Green house PE film mainly requires UV stability
that could provide 3 years of weather resistance.
It therefore requires a higher dosage of UV
masterbatch. Assuming the use of 10% masterbatch,
the estimated requirement of UV masterbatch
for this application would be 180 MT in 2005.
However the local production of green house
film at the maximum level of 1000 MT in 2005
would require 100 MT of UV masterbatch for
this application.
Interestingly, shade net made from PE woven
fabric has found wider usage in India. It
is estimated that the local consumption of
about 2500 MT will be reached in 2005. India
also exports about 1100 MT of shade net. Exhibit
2 describes the shade net manufacturers in
India. It requires UV stability and therefore
uses UV stabilizer in making of PE films.
Assuming the use of 5% of UV masterbatch for
shade nets the estimated requirement of UV
masterbatch is 180 MT/year in 2005.
Exhibit 2 |
Shade net woven PE fabric suppliers in India in 2005 |
Company |
Location |
Region |
Sale (MT) |
Agro Shade Industries |
Anand |
West |
30 |
Agrotech |
Anand |
West |
400 |
Amrish Engineering |
Vapi |
West |
60 |
B & V Agro Irrigation Co. |
Navi Mumbai |
West |
350 |
Colour Concentrate |
Vapi |
West |
120 |
Dhanya Polymers |
Rajpalayam |
South |
60 |
Golden Agronet |
Karur |
South |
60 |
Malmo Exim Ltd. |
Bhivandi |
South |
370 |
Netlon India Ltd. |
Vadodara |
West |
800 |
Rishi Packers Ltd. |
Daman |
South |
750 |
Shree Siddhivinayak Polyfab |
Vapi |
West |
100 |
Sunpack |
Rajapalayam |
South |
250 |
Supak Pvt. Ltd. |
Rajapalayam |
South |
250 |
Total |
|
|
3600 |
Export |
|
|
1100 |
Net total |
|
|
2500 |
Another application that requires UV stability
is that of PP leno bags. Leno bags are used
for packaging of fruits, vegetables etc. It
is estimated that about 1000 MT of PP leno
bags were consumed in 2005. It needs UV masterbatch
at about 2-4% dosage level. At the average
dosage of 3%, PP leno bags would require 30
MT of UV masterbatch in 2005. A total of 310
MT of UV masterbatch for agriculture sector
was required in 2005. Nursery bags required
in large quantities, are mostly made from
recycled PE material.
For storage of food grain as well as fumigation
storage structure made from 250-micron black
PE film is widely used. It is called CAP (cover
& plinth). It is estimated that every
year 5000 MT of PE film is used for this application.
Mulching is an application that is not well
developed in India. Black or two-colour film
is more popular in India. Some also use clear
film. It is estimated that 500 MT of PE film
is used in mulch application.
From the above information it can be seen that
the average consumption of plastic in agriculture
is about 350 KT/year. At this level the share
of plastic in agriculture from the total consumption
of 5 million tonnes is just less than 0.7%.
This figure does not speak high for India. India
is a large country of 1.09 billion people and
has huge production of food grain, vegetable
and fruit production in the World. India has
to go a long way before it.
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