| Shale gas developments in the USA will significantly  impact growth in polyethylene (PE) film usage as well as global trade in  finished film, according to AMI Consulting. This will lead to major reduction  in the cost of PE resin in addition to reducing the energy cost of subsequent  film production. It is  highly probable  that North America will  have a polymer cost base on a par with that in the Middle East, leading to PE  film exports from North America overtaking those of the Middle East. Looking  beyond 2018, this projected cost advantage, when combined with the  technological expertise of US polyethylene film producers, will ensure that  they become truly global players. This represents a shake-up of the  worldwide PE film market. Within the global marketplace, there will be real  winners and losers.Other factors that will impact growth in PE film production include the  continuing investment in export-oriented regions such as the Middle East and  South East Asia, and growth of the middle classes in less developed regions. In  2013, North East Asia - including China - was the highest producer region with  one-third of global production of PE film. Meanwhile, Western Europe accounted  for 15% of global production and will continue to grow in terms of tonnage  'only because it remains one of the cradles of technical development of PE  films'. In 2013, Northeast Asia (including China) was  the highest producer region with one-third of global production of PE film,  followed by NAFTA with a 17% share and Western Europe accounting for 15% of  global production. By 2018, it is forecast that Northeast Asia will have  increased market share of global production to over 35%, while NAFTA's share  will remain unchanged and Western Europe's share will fall significantly,  largely as a result of continuing economic difficulties in some of the member  states combined with high costs of raw materials, energy, labour and freight.
 Western Europe will continue to grow in terms of tonnage only because it  remains one of the cradles of technical development of PE films (the other  being NAFTA) and continued success will depend on a shift of business towards  higher added value film products. Meanwhile the Middle East will increase its  market share by growing production at over 10% pa, making it the  fastest-growing global region in percentage terms. Inter-regional traded volume  has grown significantly over the past few years to reach over 3 mln tpa, with  Northeast Asia and Southeast Asia jointly accounting for over half this traded  volume. An additional half million tpa is forecast to be traded by 2018, driven  by increased volumes of film on the reel rather than bags and sacks, which will  decline as a result of environmental initiatives in several global regions.
 In terms of individual resin types, low-density polyethylene (LDPE) will  continue to lose market share as processors adopt 'more sophisticated' linear  resins in similarly complex formulations. Looking at market  applications, the highest growth rate is forecast for stretch films on the back  of increased usage is less well-developed countries as the proportion of sales  through large retail outlets increases. Demand for bags and sacks is also  forecast to grow appreciably, as is growth of technical films, agricultural  films, heavy duty sacks and shrink films. In terms of individual resin types,  LDPE will continue to decline in market share as processors adopt usage of more  sophisticated linear resins in increasingly complex formulations, resulting in  market growth of metallocene and higher alpha-olefin LLDPE grades.
 
 
  The recession of 2008-2009  saw polyethylene (PE) film production drop by 10%. Although output is still approximately  half a million tons below that achieved at the peak of the market in 2007,  demand for film has continued to make a slow, steady recovery since then, as  per leading plastics industry consultant, AMI. To some extent it can be  misleading to talk solely about tonnages because one of the success stories of  the PE film industry has been its ability to down-gauge and reduce material  weight through the use of innovative linear and metallocene grade material  which allow extruders to create thinner, yet stronger films. In 2013, for the  first time ever, the consumption of linear and metallocene grades by film  extruders exceeded the usage of conventional LDPE grades. And this trend is  here to stay, with AMI forecasting that the use of metallocenes materials in  film extrusion will grow at a rate of 3 or 4 percentage points above that for  the industry as a whole as more and more extruders develop products using them.  Film extruders have been steadily increasing their use of linear and  metallocene resins to adapt to consumer demands, which helps to explain the  good growth rates in stretch and shrink film production.  Shrink and stretch films, used to protect  goods in transit, each accounted for 1 million tons of PE film production in  2013.
 52% of plants are involved in the production of stretch film or shrink  film for collation or pallet wrapping.   This trend is reflected across Europe with Germany taking the lead,  where 61% of film extrusion sites are producing shrink and stretch films.  The leading producer of stretch film, the  Italian group Manuli Stretch, operates one of the largest plants for stretch  film in Europe in Schkopau, Germany. Despite the emergence of several new  players, the PE film market remains highly competitive and while the number of  sites may have grown, it is not necessarily reflected in the number of  companies involved. Consolidation and restructuring continues to be a major  feature of the film extrusion market.  Creation  of the Coveris Group, bringing together the PE film operations of Britton Group,  Veriplast, Unterland and Kobusch; the acquisition of Nordenia by the Mondi  Group; RKW's takeover of Hyplast, are all evidence of this.
 
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