To develop alternate solutions to glass window
glazing, two leading Polycarbonate suppliers
Bayer and GE formed a joint venture called
Exatec way back in 1998. The company demonstrated
the first complete window glazing at NPE-2003.
The scientists involved in the project at
that time confessed that real approval as
well as the commercialization of this concept
would be much later. The automobile industry
today is increasingly recognizing the distinct
advantages of polycarbonate window glazing
over glass. The most important being increased
design freedom and flexibility. But because
it weighs so much less than glass, polycarbonate
also provides better fuel efficiency and when
used in roof modules it provides greater stability
by lowering the vehicle's center of gravity.
The National Highway Traffic Safety Administration
(NHTSA) from the US Department of Transportation
has now approved the polycarbonate automotive
window glazing system Exatec® 900 for
all non-windshield glazing, as long as it
fulfills the entire existing automobile glazing
requirements. Independent laboratory certification
demonstrates that the system can meet the
NHTSA's Federal Motor Vehicle Safety Standard
(FMVSS) for automobile glazing. This approval
paves the way for polycarbonate glazing not
only in the USA, but also worldwide. With
the exception of the windshield, Exatec®
900 meets all the current requirements for
use in automobiles.
The trend to polycarbonate window glazing is taking hold in Europe, where Bayer MaterialScience is the leading supplier. The company's polycarbonate grades- Makrolon® AG 2677 has been developed especially for automotive glazing used in the quarter windows of DaimlerChrysler's Smart Fortwo and Smart Roadster Coupé, and in the side window and roof of its Smart Forfour. Other applications include the transparent rear panel of the Mercedes C-Class Coupé and the lamella roof of the Mercedes A-Class and B-Class models.
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